Introduction to Alloy casting heating furnace, heating furnace advantages, characteristics and principles

Alloy casting heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a popular Alloy casting heating furnace。

1、Brief introduction of Alloy casting heating furnace

Alloy casting heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the functions of Casting heating, heat treatment, hardening and tempering, quench and heat treatment，Mainly used forEnergy conservation and environmental protection,Metal forging heating,Metal melting and casting,Energy conservation and environmental protection andMetal heat treatment，generally, it is composed of ventilation system, recovery of waste heat, Radiation chamber, combustor, recovery of waste heat and other major components，Alloy casting heating furnaceThe overall structural design is simple and novel.，Cheap and high quality。

Alloy casting heating furnace

2、Alloy casting heating furnace structure

The Alloy casting heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Radiation chamber

The heat load of the main place for Alloy casting heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Alloy casting heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Alloy casting heating furnace

3、Alloy casting heating furnace characteristics

The Alloy casting heating furnace features are as follows:

1. Efficient heating

The Alloy casting heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Stable and reliable

The Alloy casting heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Efficient heating

The Alloy casting heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Alloy casting heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Alloy casting heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Alloy casting heating furnace

4、Alloy casting heating furnace use

The purpose of Alloy casting heating furnace is introduced as follows:

1. Metal forging heating

The Alloy casting heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Alloy casting heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal tempering

By properly heating and cooling the metal material, the Alloy casting heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The Alloy casting heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Alloy casting heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Alloy casting heating furnace

5、On-site real shot of Alloy casting heating furnace

The design of One-combustion energy saving Alloy casting heating furnace is exquisite and elegant. Here are the high-definition pictures of One-combustion energy saving's factory products for our customers' reference. We need to make an appointment to visit the factory in advance for physical inspection.。

Alloy casting heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Introduction of Alloy casting heating furnace characteristics

Alloy casting heating furnace has the following characteristics

1. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

2. Strong adaptability

The Alloy casting heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Stable and reliable

The Alloy casting heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Alloy casting heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Alloy casting heating furnace

Alloy casting heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。