Introduction to Roll trolley forging furnace and forging furnace structure principle

Roll trolley forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a Roll trolley forging furnace newly developed by One-combustion energy saving。

1、Brief introduction of Roll trolley forging furnace

Roll trolley forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Roll trolley forging furnace

2、Roll trolley forging furnace structure composition

The Roll trolley forging furnace has the following structure

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Roll trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Roll trolley forging furnace

3、Structural advantages of Roll trolley forging furnace

The Roll trolley forging furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Roll trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Roll trolley forging furnace

4、Roll trolley forging furnace HD picture real shot

The beauty of Roll trolley forging furnace comes from the detail design.。

Roll trolley forging furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Roll trolley forging furnace quotation

The Roll trolley forging furnace price is introduced as follows:

1. Manufacturer's strength

There are many Roll trolley forging furnace manufacturers on the market. Different manufacturers spend different costs, such as material costs, labor costs, manufacturing costs, etc., and their products are quoted differently.

2. Proper management mode

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

3. Model specification

The same product, even with different specifications and models and different configurations, has different costs, so the price will be different.

4. market competition

The market demand has a certain impact on the price of Roll trolley forging furnace. When there are many customers who need Roll trolley forging furnace in the market, there will be a phenomenon that demand exceeds supply, and then the price of Roll trolley forging furnace will become higher. On the contrary, when there are very few customers who need Roll trolley forging furnace, there will be a phenomenon of oversupply, and the price of Roll trolley forging furnace will be reduced.

5. Overall configuration

Usually, the quotation of Roll trolley forging furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.

Roll trolley forging furnace

6、Company selection skills

Choosing a suitable Roll trolley forging furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Roll trolley forging furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Roll trolley forging furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，features include Easy to maintain, Easy to control, Strong adaptability, energy-efficient and Easy to control。