Introduction to Rail car forging heating furnace, introduction to forging furnace advantages and characteristics

Rail car forging heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，features include Strong adaptability, energy-efficient, Easy to control, energy saving and environmental protection and Easy to maintain，multifunctional, with functions such as Forging heating, Casting heating, quench, heat treatment and temper。

1、Brief introduction of Rail car forging heating furnace

Rail car forging heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Rail car forging heating furnace

2、Rail car forging heating furnace advantage

The advantages of Rail car forging heating furnace are as follows:

1. Uniform heating

The Rail car forging heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Intelligent control

The Rail car forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Rapid temperature rise

The Rail car forging heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Multiple fuel options

Although the Rail car forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Rail car forging heating furnace

3、Rail car forging heating furnace structure

The Rail car forging heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. Radiation chamber

The heat load of the main place for Rail car forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Rail car forging heating furnace

4、Working principle of Rail car forging heating furnace

Rail car forging heating furnacein the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks beautiful.，Mainly used forMetal heat treatment,Metal forging heating,Improve production efficiency,Energy conservation and environmental protection andMetal forging heating，the product looks atmospheric.，Structure consists of Radiation chamber, combustor, recovery of waste heat, furnace chamber, convection chamber and so on。

Rail car forging heating furnace

5、Rail car forging heating furnace use

The purpose of Rail car forging heating furnace is introduced as follows:

1. Metal forging heating

The Rail car forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Rail car forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Rail car forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Rail car forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Rail car forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Rail car forging heating furnace

6、How much is the Rail car forging heating furnace?

The Rail car forging heating furnace price is introduced as follows:

1. market

The Rail car forging heating furnace market is always a fluctuating variable value. When the demand for this product in the market is far greater than the supply, the product price will be higher. On the other hand, when the market demand is much less than the supply, manufacturers are eager to sell their products and lower their prices appropriately.

2. Manufacturer's strength

Our company's expected profit value of Rail car forging heating furnace is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Rail car forging heating furnace is relatively low.

3. product quality

The selling price of excellent quality products is also high, so users should also consider the quality and price of products comprehensively when purchasing products, so as to buy products with high cost performance.

4. Product configuration difference

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

5. technology content

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

Rail car forging heating furnace

Rail car forging heating furnacewidely used inwar industry,pharmacy,surface treatment,building materials,machinery and other industries，the main features are energy saving and environmental protection, Strong adaptability, energy-efficient, Easy to control and Stable and reliable。