Introduction to Rail car heating furnace, advantages, characteristics and principles of Forging furnace

Rail car heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

1、Brief introduction of Rail car heating furnace

Rail car heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，The overall structural design is relatively simple and compact.，it is mainly composed of Radiation chamber, furnace chamber, combustor, convection chamber and ventilation system，is a popular Rail car heating furnace，Widely used inMetal forging heating,Metal tempering,Energy conservation and environmental protection,Metal tempering,Metal melting and casting and so on，was developed and designed by One-combustion energy saving。

Rail car heating furnace

2、Rail car heating furnace function

Rail car heating furnaceit has the functions of heat treatment, hardening and tempering, normalizing, anneal and temper，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，modern technology，The price is more affordable。

Rail car heating furnace

3、Rail car heating furnace structure composition

The Rail car heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Rail car heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Radiation chamber

The heat load of the main place for Rail car heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Rail car heating furnace

4、Rail car heating furnace characteristics

The Rail car heating furnace features are as follows:

1. Strong adaptability

The Rail car heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Rail car heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

3. Easy to control

The combustion system and ventilation system of the Rail car heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Easy to maintain

The structural design of the Rail car heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Strong adaptability

The Rail car heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Rail car heating furnace

5、Rail car heating furnace price advantage

The Rail car heating furnace price is introduced as follows:

1. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Rail car heating furnace price and service can meet the actual needs of customers.

2. Different regions

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

3. technology

The more advanced the technology, the higher the price will be, otherwise the product price will be low, and customers must pay attention to whether their own technology meets the production requirements when purchasing products.

4. product costs

Production costs include raw material costs, labor costs, other costs, etc., which manufacturers need to invest when producing products, but these factors are not certain. They are affected by the market. When one factor in the market changes, the production costs of manufacturers will also change, and the price of Rail car heating furnace will also fluctuate to some extent.

5. select a qualified person

The quality of materials directly determines the cost. The worse the materials are, the lower the cost will be, and the cheaper the price will be. Of course, the materials are better and the cost is higher, so the overall quotation is naturally higher.

Rail car heating furnace

6、One-combustion energy saving delivery site

On-site aerial photography of Rail car heating furnace。

Rail car heating furnace

As you can see from the live video.One-combustion energy saving It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Rail car heating furnacethe product looks atmospheric.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。