Introduction to Explosion proof trolley forging furnace, heating furnace advantages, characteristics and principles

Explosion proof trolley forging furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.，customizable。

1、Brief introduction of Explosion proof trolley forging furnace

Explosion proof trolley forging furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It can be used for Energy conservation and environmental protection, Metal tempering, Metal forging heating, Metal heat treatment, Improve production efficiency, Metal forging heating and so on，Strong adaptability,Easy to maintain,energy-efficient,Stable and reliable,Easy to control，low in price。

Explosion proof trolley forging furnace

2、Explosion proof trolley forging furnace application

Explosion proof trolley forging furnaces have the following purposes.

1. Improve production efficiency

The Explosion proof trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Explosion proof trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Explosion proof trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Explosion proof trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal heat treatment

In addition to forging heating, Explosion proof trolley forging furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Explosion proof trolley forging furnace

3、Introduction of Explosion proof trolley forging furnace characteristics

Explosion proof trolley forging furnace has the following characteristics

1. Easy to maintain

The structural design of the Explosion proof trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Explosion proof trolley forging furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Explosion proof trolley forging furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Easy to maintain

The structural design of the Explosion proof trolley forging furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Explosion proof trolley forging furnace

4、Structural advantages of Explosion proof trolley forging furnace

The Explosion proof trolley forging furnace has the following structure

1. Radiation chamber

The heat load of the main place for Explosion proof trolley forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Explosion proof trolley forging furnace

5、Functional advantages of Explosion proof trolley forging furnace

Explosion proof trolley forging furnaces have the following advantages.

1. Wide application range

The Explosion proof trolley forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Extend the service life of equipment

The Explosion proof trolley forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Efficient combustion

The Explosion proof trolley forging furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Multiple fuel options

Although the Explosion proof trolley forging furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Uniform heating

The Explosion proof trolley forging furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Explosion proof trolley forging furnace

6、Explosion proof trolley forging furnace use

The purpose of Explosion proof trolley forging furnace is introduced as follows:

1. Metal forging heating

The Explosion proof trolley forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Explosion proof trolley forging furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Explosion proof trolley forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Explosion proof trolley forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Explosion proof trolley forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Explosion proof trolley forging furnace

Explosion proof trolley forging furnacemultifunctional, with functions such as Casting heating, quench, temper, heat treatment and normalizing，in the course of work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it is mainly composed of ventilation system, recovery of waste heat, ventilation system, furnace chamber and recovery of waste heat，This productThe overall structural design is relatively simple。