What is a Double ended gas trolley furnace? Introduction to the advantages and characteristics of the heating furnace

Double ended gas trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。The following is to introduce the Double ended gas trolley furnace:

1、Brief introduction of Double ended gas trolley furnace

Double ended gas trolley furnaceIt is a forging heating device using gas as fuel.，at work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。

Double ended gas trolley furnace

2、Introduction of advantages of Double ended gas trolley furnace

Double ended gas trolley furnaces have the following advantages.

1. Rapid temperature rise

The Double ended gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Efficient combustion

The Double ended gas trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Uniform heating

The Double ended gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Intelligent control

The Double ended gas trolley furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Double ended gas trolley furnace

3、Working principle of Double ended gas trolley furnace

Double ended gas trolley furnacethe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，It has a wide range of uses, and is often used inMetal tempering,Improve production efficiency,Metal melting and casting,Energy conservation and environmental protection,Metal tempering and so on，the advantage is Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，the product looks atmospheric.，The overall structural design is relatively simple，it is usually composed of ventilation system, convection chamber, combustor, Radiation chamber and recovery of waste heat。

Double ended gas trolley furnace

4、Double ended gas trolley furnace characteristics

The Double ended gas trolley furnace features are as follows:

1. Efficient heating

The Double ended gas trolley furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Easy to control

The combustion system and ventilation system of the Double ended gas trolley furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Easy to maintain

The structural design of the Double ended gas trolley furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Efficient heating

The Double ended gas trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

5. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

Double ended gas trolley furnace

5、Double ended gas trolley furnace structure composition

The Double ended gas trolley furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. furnace chamber

A space for holding metallic materials for heating.

Double ended gas trolley furnace

6、Double ended gas trolley furnace function

Double ended gas trolley furnaceit has the functions of heat treatment, Forging heating, normalizing, hardening and tempering and quench，the product looks atmospheric.，is a common Double ended gas trolley furnace，the advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it is an ideal choice for customers to buy Double ended gas trolley furnace。

Double ended gas trolley furnace

Double ended gas trolley furnacemultifunctional, with functions such as Forging heating, temper, anneal, heat treatment and Casting heating，the product looks beautiful.，Strong adaptability,Stable and reliable,Easy to control,Easy to maintain,energy saving and environmental protection。