What is a Energy saving through furnace? Introduction to the Working Principle of forging furnace

Energy saving through furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it has the characteristics of energy saving and environmental protection, Easy to control, Stable and reliable, Easy to maintain and Strong adaptability，the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

1、Brief introduction of Energy saving through furnace

Energy saving through furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a common Energy saving through furnace，it is an ideal choice for customers to buy Energy saving through furnace。

Energy saving through furnace

2、Energy saving through furnace principle

Energy saving through furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，widely used inlight industry,shipping,heat treatment,war industry,Machinery manufacturing and other industries，widely used in Household necessities, light industry, chemical industry, machinery, material and other fields，support customization。

Energy saving through furnace

3、Energy saving through furnace use

The purpose of Energy saving through furnace is introduced as follows:

1. Metal melting and casting

Although it is mainly used for forging heating, some types of Energy saving through furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

2. Improve production efficiency

The Energy saving through furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal forging heating

The Energy saving through furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Energy conservation and environmental protection

The Energy saving through furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Metal tempering

By properly heating and cooling the metal material, the Energy saving through furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Energy saving through furnace

4、Energy saving through furnace performance advantage

The advantages of Energy saving through furnace are as follows:

1. Extend the service life of equipment

The Energy saving through furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Intelligent control

The Energy saving through furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. easy to operate

The operation interface of the Energy saving through furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Improve product quality

Because the Energy saving through furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Multiple fuel options

Although the Energy saving through furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Energy saving through furnace

5、Energy saving through furnace function

Energy saving through furnaceit has the functions of heat treatment, hardening and tempering, temper, Forging heating and anneal，it has been widely used in pharmacy, aerospace, building materials, surface treatment, Machinery manufacturing and other industries，Widely used in Improve production efficiency, Metal tempering, Metal heat treatment, Metal melting and casting and Metal tempering，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，super quality and competitive price。

Energy saving through furnace

6、Why choose One-combustion energy saving?

Choosing a suitable Energy saving through furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Energy saving through furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Energy saving through furnaceNatural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，It is mostly used in Metal tempering, Metal forging heating, Metal forging heating, Metal melting and casting, Energy conservation and environmental protection, Metal heat treatment and so on。