Introduction to Industrial tubular roaster, advantages, characteristics and principles of Forging furnace

Industrial tubular roasterIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。The following is to introduce the Industrial tubular roaster:

1、Brief introduction of Industrial tubular roaster

Industrial tubular roasterIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it has the functions of quench, Forging heating, heat treatment, Casting heating and hardening and tempering，The overall structural design is simple and novel.，the main structure includes recovery of waste heat, furnace chamber, ventilation system, combustor, ventilation system and so on，is carefully developed by One-combustion energy saving combined with advanced technology。

Industrial tubular roaster

2、Introduction of advantages of Industrial tubular roaster

Industrial tubular roasters have the following advantages.

1. Multiple fuel options

Although the Industrial tubular roaster mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

2. Efficient combustion

The Industrial tubular roaster adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Rapid temperature rise

The Industrial tubular roaster can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Industrial tubular roaster can significantly reduce energy consumption, thus reducing operating costs.

5. Intelligent control

The Industrial tubular roaster is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Industrial tubular roaster

3、Industrial tubular roaster structure composition

The Industrial tubular roaster has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Radiation chamber

The heat load of the main place for Industrial tubular roaster heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Industrial tubular roaster

4、Industrial tubular roaster application

Industrial tubular roasters have the following purposes.

1. Metal heat treatment

In addition to forging heating, Industrial tubular roasters can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Industrial tubular roasters can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Metal forging heating

The Industrial tubular roaster can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

4. Metal heat treatment

In addition to forging heating, Industrial tubular roasters can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal tempering

By properly heating and cooling the metal material, the Industrial tubular roaster can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Industrial tubular roaster

5、Industrial tubular roaster function

Industrial tubular roasterit has the functions of Forging heating, heat treatment, anneal, normalizing and Casting heating，the product looks atmospheric.，The price is more affordable，be of high quality。

Industrial tubular roaster

Industrial tubular roasterWidely used inMetal heat treatment,Energy conservation and environmental protection,Metal melting and casting,Metal forging heating,Metal tempering and so on，it can be used in automobile, pharmacy, petroleum, heat treatment, light industry and other industries，the product looks beautiful.。