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What is a Environmentally friendly box type heating furnace? Introduction to the Working Principle of Forging furnace

2025-5-27

Environmentally friendly box type heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.,the principle is simple.The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

1、Brief introduction of Environmentally friendly box type heating furnace

Environmentally friendly box type heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.,the product looks atmospheric.,the advantage is Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.,is a kind of Environmentally friendly box type heating furnace manufactured by One-combustion energy saving。

Environmentally friendly box type heating furnace

Environmentally friendly box type heating furnace

2、Environmentally friendly box type heating furnace application

Environmentally friendly box type heating furnaces have the following purposes.

  1. Improve production efficiency
  2. The Environmentally friendly box type heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

  3. Metal heat treatment
  4. In addition to forging heating, Environmentally friendly box type heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

  5. Metal melting and casting
  6. Although it is mainly used for forging heating, some types of Environmentally friendly box type heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

  7. Metal forging heating
  8. The Environmentally friendly box type heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

  9. Metal heat treatment
  10. In addition to forging heating, Environmentally friendly box type heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Environmentally friendly box type heating furnace

Environmentally friendly box type heating furnace

3、Environmentally friendly box type heating furnace structure

The Environmentally friendly box type heating furnace structure is introduced as follows:

  1. combustor
  2. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  3. Radiation chamber
  4. The heat load of the main place for Environmentally friendly box type heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  5. furnace chamber
  6. A space for holding metallic materials for heating.

  7. combustor
  8. The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

  9. convection chamber
  10. The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Environmentally friendly box type heating furnace

Environmentally friendly box type heating furnace

4、Environmentally friendly box type heating furnace characteristics

The Environmentally friendly box type heating furnace features are as follows:

  1. Easy to control
  2. The combustion system and ventilation system of the Environmentally friendly box type heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

  3. Easy to maintain
  4. The structural design of the Environmentally friendly box type heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

  5. Strong adaptability
  6. The Environmentally friendly box type heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

  7. Stable and reliable
  8. The Environmentally friendly box type heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

  9. Efficient heating
  10. The Environmentally friendly box type heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Environmentally friendly box type heating furnace

Environmentally friendly box type heating furnace

5、Environmentally friendly box type heating furnace price advantage

The Environmentally friendly box type heating furnace price is introduced as follows:

  1. service
  2. There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Environmentally friendly box type heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Environmentally friendly box type heating furnace price can meet the purchasing needs of customers.

  3. product function
  4. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  5. deploy
  6. The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

  7. Quality advantages and disadvantages
  8. The price of Environmentally friendly box type heating furnace is affected by the quality of products. Only when the products are of good quality can we create greater profits for customers and recover the costs for customers as soon as possible. However, products with good quality have a lot of investment in technology, manpower and time, so their prices are higher than those of ordinary products. On the contrary, the products of general quality are equal in effort and gain, and the sales price is also low. But there are exceptions. Many manufacturers often adopt the mode of small profits but quick turnover. If customers can choose products with high cost performance, it is a good choice for long-term investment.

  9. specifications and models
  10. The prices of products with different specifications and models will definitely be different. Generally speaking, the larger the specifications and models, the higher the prices will be. Because the raw materials and time consumed in the manufacturing process of large-sized products are more, the prices are much higher than those of small-sized products.

Environmentally friendly box type heating furnace

Environmentally friendly box type heating furnace

6、company strength

The company has many years of Environmentally friendly box type heating furnace manufacturing experience, large scale and strong strength.。

One-combustion energy saving

One-combustion energy saving

Environmentally friendly box type heating furnaceEfficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。