Introduction to Gas storage chamber heating furnace and Forging furnace structure principle

Gas storage chamber heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it can be used in automobile, Household necessities, heat treatment, electron, Machinery manufacturing and other industries，it has the functions of Forging heating, quench, heat treatment, temper and normalizing，The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。

1、Brief introduction of Gas storage chamber heating furnace

Gas storage chamber heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks beautiful.，is a popular Gas storage chamber heating furnace，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，is based on One-combustion energy saving is a kind of Gas storage chamber heating furnace manufactured by One-combustion energy saving。

Gas storage chamber heating furnace

2、Gas storage chamber heating furnace function

Gas storage chamber heating furnacemultifunctional, with functions such as Forging heating, quench, hardening and tempering, Casting heating and anneal，it mainly includes furnace chamber, combustor, ventilation system, Radiation chamber and ventilation system，productThe overall structural design is relatively simple，is a common Gas storage chamber heating furnace，low in price。

Gas storage chamber heating furnace

3、Working principle of Gas storage chamber heating furnace

Gas storage chamber heating furnaceat runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，the product looks atmospheric.，multifunctional, with functions such as heat treatment, Forging heating, Casting heating, quench and temper，Widely used inMetal heat treatment,Metal forging heating,Metal melting and casting,Metal heat treatment,Metal tempering and so on，support customization。

Gas storage chamber heating furnace

4、Gas storage chamber heating furnace performance advantage

Gas storage chamber heating furnaces have the following advantages.

1. Wide application range

The Gas storage chamber heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

2. Extend the service life of equipment

The Gas storage chamber heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Intelligent control

The Gas storage chamber heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Gas storage chamber heating furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Efficient combustion

The Gas storage chamber heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Gas storage chamber heating furnace

5、Gas storage chamber heating furnace function

Gas storage chamber heating furnaceit has the functions of normalizing, anneal, hardening and tempering, heat treatment and normalizing，the advantage is Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，It is a forging heating device using gas as fuel.，it is widely used in war industry, pharmacy, machinery, surface treatment, chemical industry and other industries，it has the characteristics of energy-efficient, Easy to maintain, Stable and reliable, Easy to maintain and Strong adaptability。

Gas storage chamber heating furnace

6、Structural advantages of Gas storage chamber heating furnace

The Gas storage chamber heating furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. Radiation chamber

The heat load of the main place for Gas storage chamber heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Gas storage chamber heating furnace

Gas storage chamber heating furnacein the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the product looks atmospheric.。