Introduction to Integrated roasting furnace and forging furnace structure principle

Integrated roasting furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has the characteristics of Easy to maintain, Easy to control, Stable and reliable, energy saving and environmental protection and energy-efficient。The following is to introduce the Integrated roasting furnace:

1、Brief introduction of Integrated roasting furnace

Integrated roasting furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it is usually composed of combustor, recovery of waste heat, furnace chamber, convection chamber and Radiation chamber，be of high quality。

Integrated roasting furnace

2、Integrated roasting furnace function

Integrated roasting furnaceit has the functions of normalizing, temper, anneal, hardening and tempering and Forging heating，the product looks atmospheric.，it has the characteristics of Easy to maintain, Easy to control, Strong adaptability, Stable and reliable and energy saving and environmental protection。

Integrated roasting furnace

3、Integrated roasting furnace principle

Integrated roasting furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the main features are Easy to maintain, Stable and reliable, Easy to control, Strong adaptability and energy-efficient，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，has been favored by more and more customers.。

Integrated roasting furnace

4、Integrated roasting furnace structure

The Integrated roasting furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Integrated roasting furnace

5、Integrated roasting furnace work site real shot

High-definition picture shooting for various Integrated roasting furnace, all-round display, exquisite appearance, excellent quality and trustworthy.。

Integrated roasting furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Integrated roasting furnace HD picture real shot

A variety of series of Integrated roasting furnace pictures are displayed, with exquisite design, reliable quality and trustworthiness.。

Integrated roasting furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Integrated roasting furnacemultifunctional, with functions such as Casting heating, heat treatment, normalizing, Forging heating and anneal，widely used in Machinery manufacturing, petroleum, pharmacy, aerospace, building materials and other fields，It is a product series that integrates Energy conservation and environmental protection, Improve production efficiency, Metal melting and casting, Metal heat treatment and Energy conservation and environmental protection。