What is a Carburizing and tempering industrial furnace? Introduction to the advantages and characteristics of Forging furnace functions

Carburizing and tempering industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，multifunctional, with functions such as quench, anneal, Forging heating, normalizing and hardening and tempering，Mainly used forEnergy conservation and environmental protection,Metal forging heating,Metal melting and casting,Improve production efficiency andImprove production efficiency，is carefully developed by One-combustion energy saving combined with advanced technology。

1、Brief introduction of Carburizing and tempering industrial furnace

Carburizing and tempering industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，reliable quality，low in price。

Carburizing and tempering industrial furnace

2、Carburizing and tempering industrial furnace application

Carburizing and tempering industrial furnaces have the following purposes.

1. Energy conservation and environmental protection

The Carburizing and tempering industrial furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Improve production efficiency

The Carburizing and tempering industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Carburizing and tempering industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Carburizing and tempering industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal forging heating

The Carburizing and tempering industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Carburizing and tempering industrial furnace

3、Carburizing and tempering industrial furnace structure composition

The Carburizing and tempering industrial furnace has the following structure

1. Radiation chamber

The heat load of the main place for Carburizing and tempering industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Carburizing and tempering industrial furnace

4、Carburizing and tempering industrial furnace performance advantage

Carburizing and tempering industrial furnaces have the following advantages.

1. Uniform heating

The Carburizing and tempering industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Extend the service life of equipment

The Carburizing and tempering industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Improve product quality

Because the Carburizing and tempering industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Multiple fuel options

Although the Carburizing and tempering industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Carburizing and tempering industrial furnace

5、Carburizing and tempering industrial furnace function

Carburizing and tempering industrial furnacemultifunctional, with functions such as Casting heating, Forging heating, quench, anneal and temper，it is widely used in aerospace, automobile, light industry, material, metallurgy and other industries，is a kind of high quality and low price Carburizing and tempering industrial furnace，The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.。

Carburizing and tempering industrial furnace

Carburizing and tempering industrial furnaceit has the functions of heat treatment, normalizing, heat treatment, hardening and tempering and temper，usually used in Machinery manufacturing, surface treatment, building materials, Household necessities, shipping and other fields。