What is a Thermal insulation and tempering heat treatment furnace? Introduction to the principle of forging furnace structure

Thermal insulation and tempering heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。The following is to introduce the Thermal insulation and tempering heat treatment furnace:

1、Brief introduction of Thermal insulation and tempering heat treatment furnace

Thermal insulation and tempering heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，usually used in material, metallurgy, chemical industry, pharmacy, shipping and other fields，It has a wide range of uses, and is often used inMetal tempering,Improve production efficiency,Metal tempering,Metal melting and casting,Metal heat treatment and so on，be loved by our customers.。

Thermal insulation and tempering heat treatment furnace

2、Thermal insulation and tempering heat treatment furnace characteristics

The Thermal insulation and tempering heat treatment furnace features are as follows:

1. Efficient heating

The Thermal insulation and tempering heat treatment furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to maintain

The structural design of the Thermal insulation and tempering heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Strong adaptability

The Thermal insulation and tempering heat treatment furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Stable and reliable

The Thermal insulation and tempering heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Thermal insulation and tempering heat treatment furnace

3、Structural characteristics of Thermal insulation and tempering heat treatment furnace

The Thermal insulation and tempering heat treatment furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Thermal insulation and tempering heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Thermal insulation and tempering heat treatment furnace

4、Working principle of Thermal insulation and tempering heat treatment furnace

Thermal insulation and tempering heat treatment furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，widely used inmachinery,building materials,war industry,automobile,electron and other industries，it has been widely used in metallurgy, chemical industry, pharmacy, surface treatment, heat treatment and other industries，it is an ideal choice for customers to buy Thermal insulation and tempering heat treatment furnace。

Thermal insulation and tempering heat treatment furnace

5、Thermal insulation and tempering heat treatment furnace application

Thermal insulation and tempering heat treatment furnaces have the following purposes.

1. Improve production efficiency

The Thermal insulation and tempering heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Thermal insulation and tempering heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Thermal insulation and tempering heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Improve production efficiency

The Thermal insulation and tempering heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Thermal insulation and tempering heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Thermal insulation and tempering heat treatment furnace

6、How much is the Thermal insulation and tempering heat treatment furnace?

The Thermal insulation and tempering heat treatment furnace price is introduced as follows:

1. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Thermal insulation and tempering heat treatment furnace price and service can meet the actual needs of customers.

2. Model specification

There are many product specifications and models in the market. The efficiency and power of different specifications and models are different, and the price is naturally different. Customers need to choose the appropriate specifications and models according to their own needs.

3. product quality

The Thermal insulation and tempering heat treatment furnace is made of high-quality materials, and the cost of the product is high, so the price of the product will also rise. One-combustion energy saving has always adhered to high quality in the construction of Thermal insulation and tempering heat treatment furnace and won the trust of customers.

4. market demand

The degree of market competition is also an important factor affecting the price change of products. In order to improve the purchasing power of customers, manufacturers will take preferential measures and appropriately reduce prices.

5. Reasonable cost

Cost is a direct and fundamental factor that affects the price of Thermal insulation and tempering heat treatment furnace. The manufacturing cost is reflected in the capital investment spent on raw materials, labor and technology, which is high in cost, high in Thermal insulation and tempering heat treatment furnace price, low in cost and low in price.

Thermal insulation and tempering heat treatment furnace

Thermal insulation and tempering heat treatment furnacewidely used in Machinery manufacturing, Household necessities, light industry, surface treatment, heat treatment and other fields，the main structure includes ventilation system, Radiation chamber, recovery of waste heat, combustor, convection chamber and so on，productThe structural design is simple, novel and special.，the advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。