What is a Rapid heating quenching heat treatment furnace? Introduction to the Working Principle of forging furnace

Rapid heating quenching heat treatment furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a common Rapid heating quenching heat treatment furnace。The following is to introduce the Rapid heating quenching heat treatment furnace:

1、Brief introduction of Rapid heating quenching heat treatment furnace

Rapid heating quenching heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，energy-efficient,Easy to maintain,energy saving and environmental protection,Stable and reliable,Easy to control，multifunctional, with functions such as Forging heating, hardening and tempering, temper, normalizing and temper。

Rapid heating quenching heat treatment furnace

2、Rapid heating quenching heat treatment furnace working site

Speak directly with facts on the spot。

Rapid heating quenching heat treatment furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.。

3、Rapid heating quenching heat treatment furnace characteristics

The Rapid heating quenching heat treatment furnace features are as follows:

1. Strong adaptability

The Rapid heating quenching heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Efficient heating

The Rapid heating quenching heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Rapid heating quenching heat treatment furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Stable and reliable

The Rapid heating quenching heat treatment furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Easy to control

The combustion system and ventilation system of the Rapid heating quenching heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Rapid heating quenching heat treatment furnace

4、Rapid heating quenching heat treatment furnace advantage

The advantages of Rapid heating quenching heat treatment furnace are as follows:

1. Intelligent control

The Rapid heating quenching heat treatment furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Extend the service life of equipment

The Rapid heating quenching heat treatment furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Uniform heating

The Rapid heating quenching heat treatment furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. easy to operate

The operation interface of the Rapid heating quenching heat treatment furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Rapid heating quenching heat treatment furnace

5、Rapid heating quenching heat treatment furnace function

Rapid heating quenching heat treatment furnaceit has the functions of Casting heating, quench, hardening and tempering, heat treatment and anneal，the advantage is Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，is based on One-combustion energy saving is an advanced Rapid heating quenching heat treatment furnace developed by our company in combination with the actual situation of the industry。

Rapid heating quenching heat treatment furnace

6、Rapid heating quenching heat treatment furnace structure

The Rapid heating quenching heat treatment furnace has the following structure

1. Radiation chamber

The heat load of the main place for Rapid heating quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Rapid heating quenching heat treatment furnace

Rapid heating quenching heat treatment furnacethe main structure includes ventilation system, convection chamber, ventilation system, recovery of waste heat, Radiation chamber and so on，It is a product series that integrates Improve production efficiency, Metal melting and casting, Metal tempering, Improve production efficiency and Metal heat treatment，it has the characteristics of Strong adaptability, energy-efficient, Easy to control, energy saving and environmental protection and Stable and reliable。