What is a Carburizing quenching heat treatment furnace? Introduction to the advantages and characteristics of the heating furnace

Carburizing quenching heat treatment furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

1、Brief introduction of Carburizing quenching heat treatment furnace

Carburizing quenching heat treatment furnaceIt is a forging heating device using gas as fuel.，is a Carburizing quenching heat treatment furnace，the product looks atmospheric.，multifunctional, with functions such as temper, hardening and tempering, quench, temper and Forging heating，it is mainly composed of recovery of waste heat, convection chamber, ventilation system, furnace chamber and Radiation chamber。

Carburizing quenching heat treatment furnace

2、Structural characteristics of Carburizing quenching heat treatment furnace

The Carburizing quenching heat treatment furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Carburizing quenching heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Carburizing quenching heat treatment furnace

3、Video analysis of Carburizing quenching heat treatment furnace

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Carburizing quenching heat treatment furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。

4、Carburizing quenching heat treatment furnace use

The purpose of Carburizing quenching heat treatment furnace is introduced as follows:

1. Metal heat treatment

In addition to forging heating, Carburizing quenching heat treatment furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Improve production efficiency

The Carburizing quenching heat treatment furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Energy conservation and environmental protection

The Carburizing quenching heat treatment furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Carburizing quenching heat treatment furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal forging heating

The Carburizing quenching heat treatment furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Carburizing quenching heat treatment furnace

5、Carburizing quenching heat treatment furnace function

Carburizing quenching heat treatment furnaceit has the functions of anneal, normalizing, Casting heating, heat treatment and hardening and tempering，be loved by our customers.。

Carburizing quenching heat treatment furnace

6、How much is the Carburizing quenching heat treatment furnace?

The Carburizing quenching heat treatment furnace price is introduced as follows:

1. Configuration difference

The higher the hardware configuration, the greater the product cost, so the sales price of such products will be higher. One-combustion energy saving pays special attention to the hardware configuration of products, so One-combustion energy saving Carburizing quenching heat treatment furnace has a higher cost performance.

2. quality

Usually, the price of good quality products will be higher, because the product has higher technical content and more costs in raw materials and labor, but the performance of such products is higher and the profits will be higher. On the contrary, the price of ordinary quality products will be relatively lower, but the benefits will be correspondingly poor.

3. cost of production

Production costs include raw material costs, labor costs, other costs, etc., which manufacturers need to invest when producing products, but these factors are not certain. They are affected by the market. When one factor in the market changes, the production costs of manufacturers will also change, and the price of Carburizing quenching heat treatment furnace will also fluctuate to some extent.

4. Manufacturer's sales model

If there is no middleman to earn the difference, then the Carburizing quenching heat treatment furnace price will naturally decrease. One-combustion energy saving adopts the business model of "self-production and self-marketing" to sell products, thus realizing "one-on-one" sales, so the comprehensive price of our products is relatively high.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Carburizing quenching heat treatment furnace have more or less differences in price.

Carburizing quenching heat treatment furnace

Carburizing quenching heat treatment furnaceit has the functions of quench, Casting heating, temper, heat treatment and anneal，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。