What is a Isothermal quenching furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Isothermal quenching furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，at runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，can be customized according to user's needs.。

1、Brief introduction of Isothermal quenching furnace

Isothermal quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as heat treatment, hardening and tempering, normalizing, temper and anneal，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，the main structure includes convection chamber, Radiation chamber, recovery of waste heat, ventilation system and combustor，productThe overall structural design is simple and novel.，it is an ideal choice for customers to buy Isothermal quenching furnace。

Isothermal quenching furnace

2、Isothermal quenching furnace video detail

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Isothermal quenching furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Isothermal quenching furnace

As you can see from the live video.，One-combustion energy saving it has the characteristics of Easy to control, Easy to control, energy saving and environmental protection, Easy to maintain and Stable and reliable。

3、Isothermal quenching furnace application

Isothermal quenching furnaces have the following purposes.

1. Improve production efficiency

The Isothermal quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Isothermal quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Improve production efficiency

The Isothermal quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Isothermal quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Energy conservation and environmental protection

The Isothermal quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Isothermal quenching furnace

4、Structural advantages of Isothermal quenching furnace

The Isothermal quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Isothermal quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Isothermal quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Isothermal quenching furnace

5、Introduction of Isothermal quenching furnace characteristics

Isothermal quenching furnace has the following characteristics

1. Easy to maintain

The structural design of the Isothermal quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Stable and reliable

The Isothermal quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Isothermal quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

4. Easy to maintain

The structural design of the Isothermal quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Stable and reliable

The Isothermal quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Isothermal quenching furnace

6、Isothermal quenching furnace work site real shot

Details of One-combustion energy saving Isothermal quenching furnace,the product looks atmospheric.。

Isothermal quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

Isothermal quenching furnaceis a common Isothermal quenching furnace，The structural design is simple, novel and special.，it mainly includes ventilation system, combustor, furnace chamber, ventilation system and convection chamber，the product looks beautiful.。