Introduction to Through type annealing heating furnace, Forging furnace advantages, characteristics and principles

Through type annealing heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，multifunctional, with functions such as anneal, Forging heating, quench, Casting heating and normalizing，is based on One-combustion energy saving is carefully developed by One-combustion energy saving combined with advanced technology。

1、Brief introduction of Through type annealing heating furnace

Through type annealing heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.。

Through type annealing heating furnace

2、Structural advantages of Through type annealing heating furnace

The Through type annealing heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Radiation chamber

The heat load of the main place for Through type annealing heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Through type annealing heating furnace

3、Through type annealing heating furnace customer scene picture

High-definition picture shooting for various Through type annealing heating furnace, all-round display, exquisite appearance, excellent quality and trustworthy.。

Through type annealing heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Introduction of Through type annealing heating furnace characteristics

Through type annealing heating furnace has the following characteristics

1. Strong adaptability

The Through type annealing heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

2. Stable and reliable

The Through type annealing heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Through type annealing heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

5. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Through type annealing heating furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

Through type annealing heating furnace

5、Through type annealing heating furnace use

The purpose of Through type annealing heating furnace is introduced as follows:

1. Improve production efficiency

The Through type annealing heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Through type annealing heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Through type annealing heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal tempering

By properly heating and cooling the metal material, the Through type annealing heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal forging heating

The Through type annealing heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Through type annealing heating furnace

6、Through type annealing heating furnace price advantage

The Through type annealing heating furnace price is introduced as follows:

1. regional advantages

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

2. deploy

Usually, the quotation of Through type annealing heating furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.

3. quality

The price of Through type annealing heating furnace is affected by the quality of products. Only when the products are of good quality can we create greater profits for customers and recover the costs for customers as soon as possible. However, products with good quality have a lot of investment in technology, manpower and time, so their prices are higher than those of ordinary products. On the contrary, the products of general quality are equal in effort and gain, and the sales price is also low. But there are exceptions. Many manufacturers often adopt the mode of small profits but quick turnover. If customers can choose products with high cost performance, it is a good choice for long-term investment.

4. Reasonable cost

The manufacturing cost has a great influence on the price. There are many cost factors, including the purchase of raw materials and the quality of products. These factors are all cost inputs. One-combustion energy saving has made a strong balance between the cost input and the sales price, so that the quality of our products can be guaranteed and the comprehensive price of products can reach the degree of customer satisfaction.

5. product model

Different product models will also affect the price changes. Different specifications and models will lead to different product prices.

Through type annealing heating furnace

Through type annealing heating furnaceit has the characteristics of Strong adaptability, Stable and reliable, Strong adaptability, energy-efficient and Easy to control，It can be used for Metal tempering, Metal forging heating, Energy conservation and environmental protection, Metal heat treatment, Metal melting and casting, Metal tempering and so on。