Introduction to Split type heating furnace, advantages, characteristics and principles of heating furnace

Split type heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is an ideal choice for customers to buy Split type heating furnace。

1、Brief introduction of Split type heating furnace

Split type heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，the product looks beautiful.，The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，it is widely used inautomobile,material,heat treatment,shipping,chemical industry and other industries，at runtime,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Split type heating furnace

2、Split type heating furnace application

Split type heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Split type heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Metal forging heating

The Split type heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Split type heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Energy conservation and environmental protection

The Split type heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

5. Improve production efficiency

The Split type heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Split type heating furnace

3、Split type heating furnace structure composition

The Split type heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Split type heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Split type heating furnace

4、Introduction of Split type heating furnace characteristics

Split type heating furnace has the following characteristics

1. Easy to maintain

The structural design of the Split type heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Split type heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

3. Strong adaptability

The Split type heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Stable and reliable

The Split type heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Split type heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

Split type heating furnace

5、Split type heating furnace field real shot

The Split type heating furnace is designed by One-combustion energy saving with advanced technology, and the product has high performance advantages. In order to facilitate our customers to find a satisfactory heating furnace more quickly, the following high-definition pictures are provided for reference.。

Split type heating furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、company profile

One-combustion energy saving has many years of experience in Split type heating furnace production, and is a professional Split type heating furnace manufacturer. With favorable Split type heating furnace price, stable product quality, rich product series and perfect after-sales service system, the company strives to become an advanced Split type heating furnace manufacturer in Jinan.。

One-combustion energy saving

Split type heating furnaceIt is mostly used in Metal tempering, Improve production efficiency, Metal tempering, Metal melting and casting, Metal forging heating, Improve production efficiency and so on，at work,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。