What is a Automatic loading and unloading heating furnace? Introduction to the advantages and characteristics of heating furnace functions

Automatic loading and unloading heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，favorable price。The following is to introduce the Automatic loading and unloading heating furnace:

1、Brief introduction of Automatic loading and unloading heating furnace

Automatic loading and unloading heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，it has been widely used in Machinery manufacturing, building materials, war industry, shipping, pharmacy and other industries，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，is a Automatic loading and unloading heating furnace newly developed by One-combustion energy saving。

Automatic loading and unloading heating furnace

2、Automatic loading and unloading heating furnace structure composition

The Automatic loading and unloading heating furnace structure is introduced as follows:

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Automatic loading and unloading heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Automatic loading and unloading heating furnace

3、Automatic loading and unloading heating furnace advantage

The advantages of Automatic loading and unloading heating furnace are as follows:

1. Rapid temperature rise

The Automatic loading and unloading heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Intelligent control

The Automatic loading and unloading heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. Uniform heating

The Automatic loading and unloading heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. Multiple fuel options

Although the Automatic loading and unloading heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

5. Improve product quality

Because the Automatic loading and unloading heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

Automatic loading and unloading heating furnace

4、Advantages of Automatic loading and unloading heating furnace principle

Automatic loading and unloading heating furnaceat work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，is based on One-combustion energy saving is an advanced Automatic loading and unloading heating furnace developed by our company in combination with the actual situation of the industry。

Automatic loading and unloading heating furnace

5、Automatic loading and unloading heating furnace characteristics

The Automatic loading and unloading heating furnace features are as follows:

1. Stable and reliable

The Automatic loading and unloading heating furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

2. Easy to control

The combustion system and ventilation system of the Automatic loading and unloading heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

3. Efficient heating

The Automatic loading and unloading heating furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

4. Easy to maintain

The structural design of the Automatic loading and unloading heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Strong adaptability

The Automatic loading and unloading heating furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Automatic loading and unloading heating furnace

6、How much is the Automatic loading and unloading heating furnace?

The Automatic loading and unloading heating furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. Reasonable cost

Cost plays a decisive role in the price. The cost mainly includes the initial investment of the product, such as time, manpower and materials selected. The more the investment cost, the higher the relative product pricing. On the contrary, the less the input cost, the lower the price.

3. product quality

The price of Automatic loading and unloading heating furnace is affected by the quality of products. Only when the products are of good quality can we create greater profits for customers and recover the costs for customers as soon as possible. However, products with good quality have a lot of investment in technology, manpower and time, so their prices are higher than those of ordinary products. On the contrary, the products of general quality are equal in effort and gain, and the sales price is also low. But there are exceptions. Many manufacturers often adopt the mode of small profits but quick turnover. If customers can choose products with high cost performance, it is a good choice for long-term investment.

4. technology content

Each customer needs different products, wants to achieve different purposes, and has different product technical design. The higher or more advanced the technical requirements, the more the product cost will be, and the price will increase with the increase of cost. On the contrary, the price will be cheaper.

5. product model

The same type of products, with different specifications, models and sizes, have different costs, so the quotations to customers naturally vary. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.

Automatic loading and unloading heating furnace

Automatic loading and unloading heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Mainly used forMetal tempering,Metal melting and casting,Improve production efficiency,Metal forging heating andEnergy conservation and environmental protection。