What is a Rapid forging furnace? Introduction to the advantages and characteristics of the Forging furnace

Rapid forging furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is carefully developed by One-combustion energy saving combined with advanced technology。The following is to introduce the Rapid forging furnace:

1、Brief introduction of Rapid forging furnace

Rapid forging furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Rapid forging furnace

2、Rapid forging furnace performance advantage

The advantages of Rapid forging furnace are as follows:

1. Reduce operating costs

The efficient combustion and waste heat recovery system of the Rapid forging furnace can significantly reduce energy consumption, thus reducing operating costs.

2. Extend the service life of equipment

The Rapid forging furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. Rapid temperature rise

The Rapid forging furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Improve product quality

Because the Rapid forging furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Wide application range

The Rapid forging furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Rapid forging furnace

3、Structural characteristics of Rapid forging furnace

The Rapid forging furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Rapid forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Rapid forging furnace

4、Rapid forging furnace use

The purpose of Rapid forging furnace is introduced as follows:

1. Metal forging heating

The Rapid forging furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Rapid forging furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Rapid forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Rapid forging furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Rapid forging furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Rapid forging furnace

5、Rapid forging furnace structure composition

The Rapid forging furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Rapid forging furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Rapid forging furnace

6、How much is the Rapid forging furnace?

The Rapid forging furnace price is introduced as follows:

1. market competition

The market demand has a certain impact on the price of Rapid forging furnace. When there are many customers who need Rapid forging furnace in the market, there will be a phenomenon that demand exceeds supply, and then the price of Rapid forging furnace will become higher. On the contrary, when there are very few customers who need Rapid forging furnace, there will be a phenomenon of oversupply, and the price of Rapid forging furnace will be reduced.

2. Quality advantages and disadvantages

The condition of the product itself has a great influence on its price, and the cost of the product with excellent quality is higher, which will lead to the increase of the selling price of the product. Therefore, this is an important factor that causes the price fluctuation and change of the Rapid forging furnace.

3. Cost input

The production cost is mainly the purchase of raw materials. One-combustion energy saving attaches great importance to the purchase of raw materials to ensure the comprehensive quality of products. Only excellent raw materials can produce excellent products, and the input cost of raw materials has a direct relationship with the formulation of product prices. Under the premise of ensuring excellent product performance, One-combustion energy saving strives to reduce the input cost of products, and customers are very satisfied with this.

4. Proper management mode

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Rapid forging furnace have more or less differences in price.

Rapid forging furnace

Rapid forging furnaceIt can be used for Metal heat treatment, Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting, Metal tempering, Metal melting and casting and so on，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it can be used in metallurgy, building materials, metallurgy, material, petroleum and other industries。