Introduction to Fully automatic forging heating furnace, advantages, characteristics and principles of Forging furnace

Fully automatic forging heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it is mainly composed of furnace chamber, recovery of waste heat, Radiation chamber, combustor and ventilation system，is a Fully automatic forging heating furnace newly developed by One-combustion energy saving。The following is to introduce the Fully automatic forging heating furnace:

1、Brief introduction of Fully automatic forging heating furnace

Fully automatic forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，It is mostly used in Improve production efficiency, Metal forging heating, Improve production efficiency, Energy conservation and environmental protection, Metal melting and casting, Metal tempering and so on，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，it has the functions of anneal, Forging heating, normalizing, anneal and Casting heating，the main features are Easy to control, Strong adaptability, Stable and reliable, Easy to maintain and energy-efficient。

Fully automatic forging heating furnace

2、Fully automatic forging heating furnace use

The purpose of Fully automatic forging heating furnace is introduced as follows:

1. Metal forging heating

The Fully automatic forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Fully automatic forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal tempering

By properly heating and cooling the metal material, the Fully automatic forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Improve production efficiency

The Fully automatic forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Energy conservation and environmental protection

The Fully automatic forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Fully automatic forging heating furnace

3、Introduction of Fully automatic forging heating furnace characteristics

Fully automatic forging heating furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Fully automatic forging heating furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Efficient heating

The Fully automatic forging heating furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Easy to control

The combustion system and ventilation system of the Fully automatic forging heating furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Strong adaptability

The Fully automatic forging heating furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Easy to maintain

The structural design of the Fully automatic forging heating furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Fully automatic forging heating furnace

4、Fully automatic forging heating furnace application

Fully automatic forging heating furnaces have the following purposes.

1. Improve production efficiency

The Fully automatic forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Fully automatic forging heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Metal tempering

By properly heating and cooling the metal material, the Fully automatic forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal heat treatment

In addition to forging heating, Fully automatic forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Fully automatic forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Fully automatic forging heating furnace

5、Fully automatic forging heating furnace structure composition

The Fully automatic forging heating furnace structure is introduced as follows:

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Fully automatic forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

Fully automatic forging heating furnace

6、How much is the Fully automatic forging heating furnace?

The Fully automatic forging heating furnace price is introduced as follows:

1. technology content

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

2. After-sales service level

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Fully automatic forging heating furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Fully automatic forging heating furnace price can meet the purchasing needs of customers.

3. company strength

Direct selling by manufacturers and sales by middlemen will also affect product prices. There are not too many links among direct selling products, so the cost required by manufacturers is low, and the price of Fully automatic forging heating furnace is low. Customers can also put products into production in advance. On the contrary, when purchasing products from middlemen, there are not only many links, but also the price of Fully automatic forging heating furnace is much higher, so customers should choose products directly sold by manufacturers when purchasing.

4. geographical position

There are differences in consumption levels in different regions, which directly affect the production and manufacturing costs of products. Generally speaking, the higher the consumption level, the higher the cost of producing products, and the higher the product cost, the higher the price naturally.

5. Model type

Because the specifications and models of products are different, their specifications and configurations are not the same. As we all know, the cost of products with high configuration will be higher, and vice versa, because there is a close relationship between product sales price and specifications and models.

Fully automatic forging heating furnace

Fully automatic forging heating furnaceUsing regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.，it has the functions of Forging heating, heat treatment, normalizing, temper and quench，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。