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Introduction and advantages of Step by step quenching furnace

2025-7-9

Step by step quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.,customizable。The following is to introduce the Step by step quenching furnace:

1、Brief introduction of Step by step quenching furnace

Step by step quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.,multifunctional, with functions such as normalizing, heat treatment, anneal, hardening and tempering and quench,is a Step by step quenching furnace。

Step by step quenching furnace

Step by step quenching furnace

2、Introduction of Step by step quenching furnace characteristics

Step by step quenching furnace has the following characteristics

  1. Easy to control
  2. The combustion system and ventilation system of the Step by step quenching furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

  3. Efficient heating
  4. The Step by step quenching furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

  5. Strong adaptability
  6. The Step by step quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

  7. energy saving and environmental protection
  8. As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Step by step quenching furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

  9. Stable and reliable
  10. The Step by step quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Step by step quenching furnace

Step by step quenching furnace

3、Structural characteristics of Step by step quenching furnace

The Step by step quenching furnace structure is introduced as follows:

  1. Radiation chamber
  2. The heat load of the main place for Step by step quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

  3. ventilation system
  4. Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

  5. convection chamber
  6. The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

  7. furnace chamber
  8. A space for holding metallic materials for heating.

  9. Waste heat recovery system
  10. Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Step by step quenching furnace

Step by step quenching furnace

4、Step by step quenching furnace principle

Step by step quenching furnaceHeat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.,it has the functions of temper, Forging heating, hardening and tempering, Casting heating and anneal,is a popular Step by step quenching furnace,be loved by our customers.。

Step by step quenching furnace

Step by step quenching furnace

5、Step by step quenching furnace price consultation

The Step by step quenching furnace price is introduced as follows:

  1. brand
  2. Different brands of products in the same series have more or less differences in product prices, and different brands of Step by step quenching furnace have more or less differences in price.

  3. company strength
  4. Our company's expected profit value of Step by step quenching furnace is relatively low, and adopts the sales policy of small profits but quick turnover, so the price positioning of Step by step quenching furnace is relatively low.

  5. Product configuration difference
  6. There is a direct connection between configuration and specifications. Generally speaking, with different specifications, its configuration scheme will be different, and the selection of products' materials and parts will be different, so the sales price of products will be different. It is not difficult to see that the configuration and price of Step by step quenching furnace are closely related. One-combustion energy saving has comprehensively measured the configuration and sales price of products when designing Step by step quenching furnace, which not only ensures that the functions of products can meet the actual needs of customers, but also can be in terms of price.

  7. product function
  8. The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

  9. region
  10. Geographical location also has a certain influence on the formulation of price, because there is a close relationship between geographical location and transportation cost. Generally, the price of places with superior geographical location will be more fair, which is lower than that of those remote cities. One-combustion energy saving address:Jinan, Shandong province, where the traffic is very developed and convenient, provides a series of conveniences for the distribution of products to a great extent.

Step by step quenching furnace

Step by step quenching furnace

6、One-combustion energy saving's after-sales service

One-combustion energy saving has perfect and reasonable after-sales service, which can solve customers' problems in a short time and reduce customers' losses. One-combustion energy saving can provide strong protection for customers in the later stage.。

One-combustion energy saving

One-combustion energy saving

Step by step quenching furnacethe product looks atmospheric.,is a kind of high quality and low price Step by step quenching furnace,Easy to control,Easy to maintain,Stable and reliable,energy saving and environmental protection,energy-efficient。