Brief introduction and advantages of Steel casting heating furnace

Steel casting heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is widely used inpetroleum,machinery,surface treatment,metallurgy,heat treatment and other industries，support customization。

1、Brief introduction of Steel casting heating furnace

Steel casting heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。

Steel casting heating furnace

2、Steel casting heating furnace structure

The Steel casting heating furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. furnace chamber

A space for holding metallic materials for heating.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. Radiation chamber

The heat load of the main place for Steel casting heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Steel casting heating furnace

3、Steel casting heating furnace application

Steel casting heating furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Steel casting heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal forging heating

The Steel casting heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Improve production efficiency

The Steel casting heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal heat treatment

In addition to forging heating, Steel casting heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Steel casting heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Steel casting heating furnace

4、Introduction of advantages of Steel casting heating furnace

The advantages of Steel casting heating furnace are as follows:

1. Efficient combustion

The Steel casting heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

2. Wide application range

The Steel casting heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Rapid temperature rise

The Steel casting heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Intelligent control

The Steel casting heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

5. Uniform heating

The Steel casting heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Steel casting heating furnace

5、How much is the Steel casting heating furnace?

The Steel casting heating furnace price is introduced as follows:

1. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

2. mass discrepancy

The higher the quality of the product, the longer its service life will be, and such products can create more amazing economic value for customers as much as possible. At the same time, customers are quite fond of such products, and One-combustion energy saving's product quality is guaranteed and the price is cost-effective.

3. regional advantages

The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.

4. technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

5. Service factor

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Steel casting heating furnace price and service can meet the actual needs of customers.

Steel casting heating furnace

6、Company selection

Choosing a suitable Steel casting heating furnace manufacturer requires comprehensive consideration of many aspects. First of all, we should examine the strength of manufacturers, including production capacity, R&D team and industry experience. Strong manufacturers can better ensure product supply and innovation ability. Secondly, product quality is the key, and it is evaluated by product certification, material selection and manufacturing process to ensure the durability of products. Product performance can not be ignored, so we should choose manufacturers with matching technical parameters, rich types and customized services according to actual needs. After-sales service is equally important. Professional and timely service team, perfect after-sales content and extensive service network can make users worry about nothing. In addition, market reputation is also an important reference. We can understand the reputation and status of manufacturers through customer evaluation, industry reputation and award-winning honor. Finally, it is necessary to analyze the price and cost performance, and on the premise of ensuring the quality and performance, choose a manufacturer with reasonable price and high cost performance, so as to purchase Steel casting heating furnace products that meet the demand and have good cost performance.。

One-combustion energy saving

Steel casting heating furnaceit has the functions of normalizing, hardening and tempering, Casting heating, quench and temper，features include Strong adaptability, Easy to maintain, Easy to control, energy saving and environmental protection and energy saving and environmental protection。