Introduction and functional advantages of Adjustable heat treatment heating furnace

Adjustable heat treatment heating furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，The overall structural design is relatively simple，it is usually composed of convection chamber, Radiation chamber, ventilation system, combustor and furnace chamber，the product looks atmospheric.，It is mostly used in Metal melting and casting, Improve production efficiency, Metal forging heating, Metal heat treatment, Metal tempering, Metal melting and casting and so on，Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.。

1、Brief introduction of Adjustable heat treatment heating furnace

Adjustable heat treatment heating furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，is a popular Adjustable heat treatment heating furnace，has been favored by more and more customers.。

Adjustable heat treatment heating furnace

2、Adjustable heat treatment heating furnace application

Adjustable heat treatment heating furnaces have the following purposes.

1. Improve production efficiency

The Adjustable heat treatment heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal forging heating

The Adjustable heat treatment heating furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

3. Energy conservation and environmental protection

The Adjustable heat treatment heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Adjustable heat treatment heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Adjustable heat treatment heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Adjustable heat treatment heating furnace

3、Adjustable heat treatment heating furnace structure composition

The Adjustable heat treatment heating furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. furnace chamber

A space for holding metallic materials for heating.

Adjustable heat treatment heating furnace

4、Functional advantages of Adjustable heat treatment heating furnace

Adjustable heat treatment heating furnaces have the following advantages.

1. Uniform heating

The Adjustable heat treatment heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Multiple fuel options

Although the Adjustable heat treatment heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. Efficient combustion

The Adjustable heat treatment heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Rapid temperature rise

The Adjustable heat treatment heating furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Adjustable heat treatment heating furnace can significantly reduce energy consumption, thus reducing operating costs.

Adjustable heat treatment heating furnace

5、Adjustable heat treatment heating furnace function

Adjustable heat treatment heating furnaceit has the functions of normalizing, hardening and tempering, temper, Forging heating and Casting heating，the main features are Easy to control, Easy to maintain, Stable and reliable, energy saving and environmental protection and energy-efficient，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Adjustable heat treatment heating furnace

6、Structural advantages of Adjustable heat treatment heating furnace

The Adjustable heat treatment heating furnace has the following structure

1. Radiation chamber

The heat load of the main place for Adjustable heat treatment heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Adjustable heat treatment heating furnace

Adjustable heat treatment heating furnacethe main structure includes ventilation system, Radiation chamber, furnace chamber, combustor, convection chamber and so on，the product looks beautiful.。