Introduction to Split type well quenching furnace and heating furnace advantages and features

Split type well quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，is a popular Split type well quenching furnace，it has the structure of furnace chamber, ventilation system, recovery of waste heat, furnace chamber and ventilation system，This productSimple structure and advanced technology.。

1、Brief introduction of Split type well quenching furnace

Split type well quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.。

Split type well quenching furnace

2、Split type well quenching furnace advantage

The advantages of Split type well quenching furnace are as follows:

1. Rapid temperature rise

The Split type well quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Intelligent control

The Split type well quenching furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. easy to operate

The operation interface of the Split type well quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Improve product quality

Because the Split type well quenching furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Split type well quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

Split type well quenching furnace

3、Split type well quenching furnace work site real shot

The panoramic shooting of One-combustion energy saving Split type well quenching furnace is shown as follows.。

Split type well quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Structural advantages of Split type well quenching furnace

The Split type well quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Split type well quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Radiation chamber

The heat load of the main place for Split type well quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Split type well quenching furnace

5、Advantages of Split type well quenching furnace principle

Split type well quenching furnaceat the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the main features are energy-efficient, Strong adaptability, Easy to maintain, energy saving and environmental protection and Stable and reliable，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，has been favored by more and more customers.。

Split type well quenching furnace

6、Split type well quenching furnace price concessions

The Split type well quenching furnace price is introduced as follows:

1. Product technology

Different manufacturers have different advanced technologies, different production processes and different performances, and the price difference is naturally quite large.

2. market quotation

The Split type well quenching furnace market is always a fluctuating variable value. When the demand for this product in the market is far greater than the supply, the product price will be higher. On the other hand, when the market demand is much less than the supply, manufacturers are eager to sell their products and lower their prices appropriately.

3. regional difference

The consumption level in different regions is different, which directly affects the equipment cost investment. Generally speaking, the higher the consumption level, the higher the cost of production equipment, and the higher the cost investment, the higher the price naturally.

4. Manufacturer's strength

The nature of the manufacturer can also greatly affect the price of the Split type well quenching furnace. General manufacturers are divided into direct sellers, agents and middlemen. If they are direct selling manufacturers, there are not too many intermediate links, and their sales prices are low.

5. product costs

Production costs include raw material costs, labor costs, other costs, etc., which manufacturers need to invest when producing products, but these factors are not certain. They are affected by the market. When one factor in the market changes, the production costs of manufacturers will also change, and the price of Split type well quenching furnace will also fluctuate to some extent.

Split type well quenching furnace

Split type well quenching furnacethe main features are Strong adaptability, Easy to control, Easy to maintain, energy saving and environmental protection and energy-efficient，widely used in Household necessities, aerospace, machinery, shipping, electron and other fields。