What is a Automatic temperature control roller bottom furnace? Introduction to the advantages and characteristics of Forging furnace functions

Automatic temperature control roller bottom furnaceIt is a forging heating device using gas as fuel.，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.，is carefully developed by One-combustion energy saving combined with advanced technology。

1、Brief introduction of Automatic temperature control roller bottom furnace

Automatic temperature control roller bottom furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，multifunctional, with functions such as quench, Forging heating, temper, Forging heating and temper，Commonly used inEnergy conservation and environmental protection,Metal heat treatment,Metal forging heating,Metal melting and casting,Metal tempering and so on，it is widely used in shipping, electron, heat treatment, automobile, surface treatment and other industries，was developed and designed by One-combustion energy saving。

Automatic temperature control roller bottom furnace

2、Working principle of Automatic temperature control roller bottom furnace

Automatic temperature control roller bottom furnaceat work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，the product looks atmospheric.，it mainly includes Radiation chamber, ventilation system, recovery of waste heat, furnace chamber and convection chamber，It is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

Automatic temperature control roller bottom furnace

3、Automatic temperature control roller bottom furnace picture

The details of the Automatic temperature control roller bottom furnace are displayed in many directions, and the Automatic temperature control roller bottom furnace is beautiful and cost-effective.。

Automatic temperature control roller bottom furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

4、Structural advantages of Automatic temperature control roller bottom furnace

The Automatic temperature control roller bottom furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

5. furnace chamber

A space for holding metallic materials for heating.

Automatic temperature control roller bottom furnace

5、Automatic temperature control roller bottom furnace function

Automatic temperature control roller bottom furnaceit has the functions of Casting heating, normalizing, heat treatment, anneal and quench，the product looks beautiful.。

Automatic temperature control roller bottom furnace

6、Automatic temperature control roller bottom furnace structure composition

The Automatic temperature control roller bottom furnace has the following structure

1. Radiation chamber

The heat load of the main place for Automatic temperature control roller bottom furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. furnace chamber

A space for holding metallic materials for heating.

Automatic temperature control roller bottom furnace

Automatic temperature control roller bottom furnaceat runtime,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the product looks beautiful.。