What is a Regenerative burner roller bottom furnace? Introduction to the advantages and characteristics of the Forging furnace

Regenerative burner roller bottom furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，It can be used for Metal forging heating, Energy conservation and environmental protection, Metal melting and casting, Metal heat treatment, Metal tempering, Improve production efficiency and so on，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，at work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Regenerative burner roller bottom furnace

Regenerative burner roller bottom furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the characteristics of Strong adaptability, Easy to control, Stable and reliable, Easy to maintain and energy saving and environmental protection，it is usually composed of combustor, ventilation system, Radiation chamber, convection chamber and ventilation system，productThe overall structural design is relatively simple and compact.，customizable。

Regenerative burner roller bottom furnace

2、Regenerative burner roller bottom furnace function

Regenerative burner roller bottom furnacemultifunctional, with functions such as normalizing, quench, Casting heating, temper and hardening and tempering，the main features are energy-efficient, Strong adaptability, Stable and reliable, Strong adaptability and Easy to maintain，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

Regenerative burner roller bottom furnace

3、Structural advantages of Regenerative burner roller bottom furnace

The Regenerative burner roller bottom furnace has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. convection chamber

The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. Radiation chamber

The heat load of the main place for Regenerative burner roller bottom furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Regenerative burner roller bottom furnace

4、Regenerative burner roller bottom furnace working site

On-site aerial photography of Regenerative burner roller bottom furnace。

Regenerative burner roller bottom furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd is a popular Regenerative burner roller bottom furnace。

5、Regenerative burner roller bottom furnace characteristics

The Regenerative burner roller bottom furnace features are as follows:

1. Efficient heating

The Regenerative burner roller bottom furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Stable and reliable

The Regenerative burner roller bottom furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

3. Strong adaptability

The Regenerative burner roller bottom furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

4. Stable and reliable

The Regenerative burner roller bottom furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Efficient heating

The Regenerative burner roller bottom furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

Regenerative burner roller bottom furnace

6、Introduction of Regenerative burner roller bottom furnace characteristics

Regenerative burner roller bottom furnace has the following characteristics

1. Easy to maintain

The structural design of the Regenerative burner roller bottom furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Regenerative burner roller bottom furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

3. Easy to control

The combustion system and ventilation system of the Regenerative burner roller bottom furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. Strong adaptability

The Regenerative burner roller bottom furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Regenerative burner roller bottom furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Regenerative burner roller bottom furnace

Regenerative burner roller bottom furnaceIt is a forging heating device using gas as fuel.，the product looks atmospheric.。