What is a Roller shaft industrial furnace? Introduction to the advantages and characteristics of forging furnace functions

Roller shaft industrial furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.。

1、Brief introduction of Roller shaft industrial furnace

Roller shaft industrial furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，is a kind of Roller shaft industrial furnace manufactured by One-combustion energy saving。

Roller shaft industrial furnace

2、Roller shaft industrial furnace application

Roller shaft industrial furnaces have the following purposes.

1. Metal tempering

By properly heating and cooling the metal material, the Roller shaft industrial furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

2. Metal heat treatment

In addition to forging heating, Roller shaft industrial furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller shaft industrial furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Improve production efficiency

The Roller shaft industrial furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

5. Metal forging heating

The Roller shaft industrial furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

Roller shaft industrial furnace

3、Roller shaft industrial furnace performance advantage

Roller shaft industrial furnaces have the following advantages.

1. Rapid temperature rise

The Roller shaft industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

2. Wide application range

The Roller shaft industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Extend the service life of equipment

The Roller shaft industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Uniform heating

The Roller shaft industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller shaft industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

Roller shaft industrial furnace

4、Working principle of Roller shaft industrial furnace

Roller shaft industrial furnacein the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，is developed and improved by One-combustion energy saving。

Roller shaft industrial furnace

5、Structural advantages of Roller shaft industrial furnace

The Roller shaft industrial furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. Radiation chamber

The heat load of the main place for Roller shaft industrial furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Roller shaft industrial furnace

6、Brief introduction of One-combustion energy saving

Shandong yiran energy-saving environment protection co., ltd, located in Shandong(Province), is a large Roller shaft industrial furnace manufacturer. The Roller shaft industrial furnace produced have good performance, low price, reasonable structure and excellent quality. The key is reasonable price. Welcome new and old customers to visit and buy.。

One-combustion energy saving

Roller shaft industrial furnacethe principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，the main features are Easy to maintain, Strong adaptability, Easy to control, energy saving and environmental protection and Stable and reliable。