Introduction to Roller bottom solid solution quenching furnace, how much is the price of the heating furnace?

Roller bottom solid solution quenching furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，is designed by One-combustion energy saving with advanced technology。

1、Brief introduction of Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.，the advantage is Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.。

Roller bottom solid solution quenching furnace

2、Introduction of Roller bottom solid solution quenching furnace characteristics

Roller bottom solid solution quenching furnace has the following characteristics

1. Easy to maintain

The structural design of the Roller bottom solid solution quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Easy to maintain

The structural design of the Roller bottom solid solution quenching furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

3. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

4. Stable and reliable

The Roller bottom solid solution quenching furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

5. Strong adaptability

The Roller bottom solid solution quenching furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

Roller bottom solid solution quenching furnace

3、Functional advantages of Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnaces have the following advantages.

1. Extend the service life of equipment

The Roller bottom solid solution quenching furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Roller bottom solid solution quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Uniform heating

The Roller bottom solid solution quenching furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

4. easy to operate

The operation interface of the Roller bottom solid solution quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

5. Wide application range

The Roller bottom solid solution quenching furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Roller bottom solid solution quenching furnace

4、Roller bottom solid solution quenching furnace picture

Roller bottom solid solution quenching furnace high-definition picture display, all-round shooting without dead ends, for our customers to visit.。

Roller bottom solid solution quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Structural advantages of Roller bottom solid solution quenching furnace

The Roller bottom solid solution quenching furnace has the following structure

1. Radiation chamber

The heat load of the main place for Roller bottom solid solution quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Radiation chamber

The heat load of the main place for Roller bottom solid solution quenching furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Roller bottom solid solution quenching furnace

6、Roller bottom solid solution quenching furnace application

Roller bottom solid solution quenching furnaces have the following purposes.

1. Improve production efficiency

The Roller bottom solid solution quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal tempering

By properly heating and cooling the metal material, the Roller bottom solid solution quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Roller bottom solid solution quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal heat treatment

In addition to forging heating, Roller bottom solid solution quenching furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

5. Improve production efficiency

The Roller bottom solid solution quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

Roller bottom solid solution quenching furnace

Roller bottom solid solution quenching furnacethe advantage is The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.，it has been widely used in material, war industry, Machinery manufacturing, aerospace, metallurgy and other industries。