What is a Environmentally friendly heat treatment chain furnace? Forging furnace specifications, models, and parameters

Environmentally friendly heat treatment chain furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the product looks beautiful.，Cheap and high quality。

1、Brief introduction of Environmentally friendly heat treatment chain furnace

Environmentally friendly heat treatment chain furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，widely used inbuilding materials,metallurgy,Machinery manufacturing,light industry,heat treatment and other industries，is a Environmentally friendly heat treatment chain furnace newly developed by One-combustion energy saving。

Environmentally friendly heat treatment chain furnace

2、Environmentally friendly heat treatment chain furnace advantage

The advantages of Environmentally friendly heat treatment chain furnace are as follows:

1. Uniform heating

The Environmentally friendly heat treatment chain furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Intelligent control

The Environmentally friendly heat treatment chain furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Improve product quality

Because the Environmentally friendly heat treatment chain furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Efficient combustion

The Environmentally friendly heat treatment chain furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Environmentally friendly heat treatment chain furnace

3、Environmentally friendly heat treatment chain furnace structure

The Environmentally friendly heat treatment chain furnace structure is introduced as follows:

1. furnace chamber

A space for holding metallic materials for heating.

2. Radiation chamber

The heat load of the main place for Environmentally friendly heat treatment chain furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Environmentally friendly heat treatment chain furnace

4、Environmentally friendly heat treatment chain furnace application

Environmentally friendly heat treatment chain furnaces have the following purposes.

1. Improve production efficiency

The Environmentally friendly heat treatment chain furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Environmentally friendly heat treatment chain furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Metal tempering

By properly heating and cooling the metal material, the Environmentally friendly heat treatment chain furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal tempering

By properly heating and cooling the metal material, the Environmentally friendly heat treatment chain furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Environmentally friendly heat treatment chain furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Environmentally friendly heat treatment chain furnace

5、Environmentally friendly heat treatment chain furnace characteristics

The Environmentally friendly heat treatment chain furnace features are as follows:

1. Efficient heating

The Environmentally friendly heat treatment chain furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

2. Strong adaptability

The Environmentally friendly heat treatment chain furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

3. Stable and reliable

The Environmentally friendly heat treatment chain furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

4. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

5. Efficient heating

The Environmentally friendly heat treatment chain furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

Environmentally friendly heat treatment chain furnace

6、Environmentally friendly heat treatment chain furnace price

The Environmentally friendly heat treatment chain furnace price is introduced as follows:

1. service

Service factors always affect the sales price of products, and high-quality service will make customers have greater satisfaction and recognition. The service factors mainly include pre-sales service, in-sales service and after-sales service. For each stage of service, our company takes the price factor into account and makes a reasonable judgment between service and price, so that the Environmentally friendly heat treatment chain furnace price and service can meet the actual needs of customers.

2. product function

The more functions a product has, the higher its manufacturing cost, so that the product can be used by customers as much as possible, which can create more useful value for customers, so the price will be higher.

3. Product configuration difference

If the comprehensive configuration of the product is higher, the selling price of the product will be higher, otherwise the price will be lower, so there is a close relationship between the configuration level and the price.

4. mass discrepancy

Quality is the fundamental factor that determines the price. The better the quality, the more detailed the manufacturing process, the more careful the materials are, the better the performance is, and the price will naturally be more expensive.

5. raw material

The raw materials used by manufacturers of different products will definitely be different. Some manufacturers use good raw materials for processing, and the cost of producing and manufacturing products is definitely high. If the quality of products produced by manufacturers is not guaranteed and the materials used are not very good, then the production cost of products will be low, and the price will be very low.

Environmentally friendly heat treatment chain furnace

Environmentally friendly heat treatment chain furnaceIt is a forging heating device using gas as fuel.，it has the functions of quench, hardening and tempering, normalizing, anneal and Forging heating。