Introduction to Regenerative gas chain furnace and Forging furnace structure principle

Regenerative gas chain furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.。The following is to introduce the Regenerative gas chain furnace:

1、Brief introduction of Regenerative gas chain furnace

Regenerative gas chain furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，multifunctional, with functions such as normalizing, anneal, heat treatment, temper and hardening and tempering，is a common Regenerative gas chain furnace，It has a wide range of uses, including Improve production efficiency, Metal tempering, Metal melting and casting, Energy conservation and environmental protection and Metal heat treatment，It has the functions of Metal forging heating, Improve production efficiency, Metal tempering, Metal melting and casting and Improve production efficiency。

Regenerative gas chain furnace

2、Structural advantages of Regenerative gas chain furnace

The Regenerative gas chain furnace has the following structure

1. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

2. furnace chamber

A space for holding metallic materials for heating.

3. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

4. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Regenerative gas chain furnace

3、Regenerative gas chain furnace application

Regenerative gas chain furnaces have the following purposes.

1. Improve production efficiency

The Regenerative gas chain furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Energy conservation and environmental protection

The Regenerative gas chain furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal heat treatment

In addition to forging heating, Regenerative gas chain furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Regenerative gas chain furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Regenerative gas chain furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Regenerative gas chain furnace

4、Regenerative gas chain furnace field real shot

The details of the Regenerative gas chain furnace are displayed in many directions, and the Regenerative gas chain furnace is beautiful and cost-effective.。

Regenerative gas chain furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

5、Regenerative gas chain furnace explanation video

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site Regenerative gas chain furnacet operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

Regenerative gas chain furnace

As you can see from the live video.，One-combustion energy saving the product looks beautiful.。

6、Working principle of Regenerative gas chain furnace

Regenerative gas chain furnaceat runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.，can be customized according to user's needs.。

Regenerative gas chain furnace

Regenerative gas chain furnacewidely used inpetroleum,aerospace,metallurgy,heat treatment,building materials and other industries，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.，it is mainly composed of furnace chamber, convection chamber, ventilation system, combustor and recovery of waste heat。