What is a Plate chain heat treatment furnace? Introduction to the advantages, characteristics, and principles of the Forging furnace

Plate chain heat treatment furnaceIt is a forging heating device using gas as fuel.，it can be used in automobile, metallurgy, building materials, surface treatment, light industry and other industries，the product looks atmospheric.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，multifunctional, with functions such as Forging heating, normalizing, anneal, Casting heating and heat treatment。

1、Brief introduction of Plate chain heat treatment furnace

Plate chain heat treatment furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。

Plate chain heat treatment furnace

2、Plate chain heat treatment furnace HD real shot

One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the Plate chain heat treatment furnace production process and production site, and gain favorable comments and recognition from customers.。

Plate chain heat treatment furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。

3、Plate chain heat treatment furnace structure composition

The Plate chain heat treatment furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. Radiation chamber

The heat load of the main place for Plate chain heat treatment furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. furnace chamber

A space for holding metallic materials for heating.

Plate chain heat treatment furnace

4、Plate chain heat treatment furnace function

Plate chain heat treatment furnaceit has the functions of hardening and tempering, quench, Casting heating, temper and Forging heating，the principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。

Plate chain heat treatment furnace

5、On-site real shot of Plate chain heat treatment furnace

The Plate chain heat treatment furnace looks beautiful and atmospheric, and it is realistic for customers to visit.。

Plate chain heat treatment furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

6、Introduction of Plate chain heat treatment furnace characteristics

The Plate chain heat treatment furnace features are as follows:

1. Easy to maintain

The structural design of the Plate chain heat treatment furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

2. Efficient heating

The Plate chain heat treatment furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Easy to control

The combustion system and ventilation system of the Plate chain heat treatment furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

4. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

5. Strong adaptability

The Plate chain heat treatment furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

Plate chain heat treatment furnace

Plate chain heat treatment furnaceit has been widely used in material, shipping, chemical industry, petroleum, shipping and other industries，It is mostly used in Energy conservation and environmental protection, Metal tempering, Metal melting and casting, Metal tempering, Improve production efficiency, Metal melting and casting and so on。