What is a Three stage walking furnace? Introduction to the advantages and characteristics of the Forging furnace

Three stage walking furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，was developed and designed by One-combustion energy saving。

1、Brief introduction of Three stage walking furnace

Three stage walking furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a kind of high quality and low price Three stage walking furnace，it has the characteristics of Stable and reliable, Easy to maintain, energy-efficient, Strong adaptability and energy saving and environmental protection，at work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，is based on One-combustion energy saving is a kind of Three stage walking furnace manufactured by One-combustion energy saving。

Three stage walking furnace

2、Structural advantages of Three stage walking furnace

The Three stage walking furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. Radiation chamber

The heat load of the main place for Three stage walking furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

Three stage walking furnace

3、Advantages of Three stage walking furnace principle

Three stage walking furnaceat runtime,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，multifunctional, with functions such as temper, heat treatment, anneal, Forging heating and normalizing，It is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，be loved by our customers.。

Three stage walking furnace

4、Three stage walking furnace characteristics

The Three stage walking furnace features are as follows:

1. Efficient heating

The Three stage walking furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

2. Easy to control

By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

3. energy saving and environmental protection

As a clean energy source, natural gas produces less pollutants after combustion, which is beneficial to environmental protection. At the same time, the application of waste heat recovery system further improves the energy utilization efficiency.

4. Strong adaptability

The Three stage walking furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

5. Easy to maintain

The structural design of the Three stage walking furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

Three stage walking furnace

5、Introduction of advantages of Three stage walking furnace

The advantages of Three stage walking furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Wide application range

The Three stage walking furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. easy to operate

The operation interface of the Three stage walking furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Three stage walking furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Reduce operating costs

The efficient combustion and waste heat recovery system of the Three stage walking furnace can significantly reduce energy consumption, thus reducing operating costs.

Three stage walking furnace

6、Three stage walking furnace advantage

The advantages of Three stage walking furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Multiple fuel options

Although the Three stage walking furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

3. easy to operate

The operation interface of the Three stage walking furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

4. Efficient combustion

The Three stage walking furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Intelligent control

The Three stage walking furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Three stage walking furnace

Three stage walking furnaceNatural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，It has the functions of Improve production efficiency, Metal tempering, Energy conservation and environmental protection, Metal melting and casting and Metal heat treatment，is a Three stage walking furnace。