What is a Stepping bottom quenching and tempering furnace? Introduction to the Working Principle of forging furnace

Stepping bottom quenching and tempering furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，is a kind of high quality and low price Stepping bottom quenching and tempering furnace，it is widely used in surface treatment, pharmacy, electron, automobile, shipping and other industries，multifunctional, with functions such as anneal, hardening and tempering, quench, temper and Casting heating。

1、Brief introduction of Stepping bottom quenching and tempering furnace

Stepping bottom quenching and tempering furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，Structure consists of recovery of waste heat, convection chamber, Radiation chamber, combustor, ventilation system and so on，This productThe structure is novel, special, advanced, reasonable and scientific.，the product looks atmospheric.。

Stepping bottom quenching and tempering furnace

2、Introduction of advantages of Stepping bottom quenching and tempering furnace

Stepping bottom quenching and tempering furnaces have the following advantages.

1. Intelligent control

The Stepping bottom quenching and tempering furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

2. Efficient combustion

The Stepping bottom quenching and tempering furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Intelligent control

The Stepping bottom quenching and tempering furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Efficient combustion

The Stepping bottom quenching and tempering furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Multiple fuel options

Although the Stepping bottom quenching and tempering furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Stepping bottom quenching and tempering furnace

3、Structural advantages of Stepping bottom quenching and tempering furnace

The Stepping bottom quenching and tempering furnace has the following structure

1. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

2. Radiation chamber

The heat load of the main place for Stepping bottom quenching and tempering furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Stepping bottom quenching and tempering furnace

4、Stepping bottom quenching and tempering furnace application

Stepping bottom quenching and tempering furnaces have the following purposes.

1. Metal forging heating

The Stepping bottom quenching and tempering furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Energy conservation and environmental protection

The Stepping bottom quenching and tempering furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepping bottom quenching and tempering furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Stepping bottom quenching and tempering furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Energy conservation and environmental protection

The Stepping bottom quenching and tempering furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

Stepping bottom quenching and tempering furnace

5、Functional advantages of Stepping bottom quenching and tempering furnace

Stepping bottom quenching and tempering furnaces have the following advantages.

1. easy to operate

The operation interface of the Stepping bottom quenching and tempering furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Wide application range

The Stepping bottom quenching and tempering furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. Rapid temperature rise

The Stepping bottom quenching and tempering furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Uniform heating

The Stepping bottom quenching and tempering furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Extend the service life of equipment

The Stepping bottom quenching and tempering furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

Stepping bottom quenching and tempering furnace

6、Stepping bottom quenching and tempering furnace price concessions

The Stepping bottom quenching and tempering furnace price is introduced as follows:

1. deploy

The difference in Stepping bottom quenching and tempering furnace configuration will affect the product cost price. The higher the configuration, the higher the product cost price and the higher the overall selling price of the product. It is suggested that customers should compare whether the configuration is in line with the quotation when purchasing products, and compare more companies.

2. Service factor

There is a close relationship between service and price. High-quality service can not only avoid all worries in the process of product use, but also improve the overall strength and comprehensive credibility of manufacturers. In order to improve the service quality, One-combustion energy saving Stepping bottom quenching and tempering furnace manufacturers provide comprehensive services for customers and products before, during and after sale, and at the same time make the price as favorable as possible to new and old customers, so that the Stepping bottom quenching and tempering furnace price can meet the purchasing needs of customers.

3. Product technology

High-tech products need more advanced technology to support them, so products with higher performance will also lead to a general increase in their prices, and vice versa.

4. market quotation

When there are many customers who need this product in the market, and the supply quantity of the manufacturer is limited, there is not so much inventory at all. At this time, the demand will be in short supply, and the price of the Stepping bottom quenching and tempering furnace will be very high.

5. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Stepping bottom quenching and tempering furnace have more or less differences in price.

Stepping bottom quenching and tempering furnace

Stepping bottom quenching and tempering furnacethe advantage is It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，features include Stable and reliable, Strong adaptability, Easy to maintain, Easy to control and energy-efficient。