What is a Step by step quenching heating furnace? forging furnace specifications, models, and parameters

Step by step quenching heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，at the start of the operation,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.，is a Step by step quenching heating furnace，Cheap and high quality。

1、Brief introduction of Step by step quenching heating furnace

Step by step quenching heating furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，the main structure includes ventilation system, ventilation system, ventilation system, ventilation system, Radiation chamber and so on，Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Step by step quenching heating furnace

2、Step by step quenching heating furnace working site

The following is the live video of Step by step quenching heating furnace designed and produced by One-combustion energy saving for users, from which we can see the The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability. of One-combustion energy savingStep by step quenching heating furnace.。

Step by step quenching heating furnace

As you can see from the live video.，One-combustion energy saving Simple structure and reliable operation.，it is mainly composed of recovery of waste heat, convection chamber, furnace chamber, combustor and ventilation system。

3、Step by step quenching heating furnace function

Step by step quenching heating furnaceit has the functions of hardening and tempering, Casting heating, hardening and tempering, anneal and Casting heating，at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it can be used in chemical industry, Household necessities, material, machinery, automobile and other industries。

Step by step quenching heating furnace

4、Step by step quenching heating furnace structure composition

The Step by step quenching heating furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Step by step quenching heating furnace

5、Step by step quenching heating furnace advantage

The advantages of Step by step quenching heating furnace are as follows:

1. Improve product quality

Because the Step by step quenching heating furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Step by step quenching heating furnace can significantly reduce energy consumption, thus reducing operating costs.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Uniform heating

The Step by step quenching heating furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Step by step quenching heating furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Step by step quenching heating furnace

6、Step by step quenching heating furnace price

The Step by step quenching heating furnace price is introduced as follows:

1. Manufacturer's sales model

One-combustion energy saving has long used the sales method of small profits but quick turnover to sell products, and the product price, market price and ex-factory price are the same. The purpose of this is to improve the sales volume of products and the visibility of enterprises.

2. Product configuration difference

The overall configuration has a great influence on the price. Generally speaking, the higher the configuration, the higher its cost input and the higher the selling price of the product, which is beyond doubt. One-combustion energy saving has made a comprehensive thinking on the overall configuration of products, and at the same time has strictly controlled the material selection and design of products, so the price of products with the same configuration can easily meet the actual purchasing needs of customers.

3. technology content

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

4. geographical position

One-combustion energy saving the site is located at:Jinan, Shandong province, the transportation here is developed and convenient, and the products can be transported to the designated place in a short time, which saves customers a sum of transportation expenses.

5. product quality

Quality is the key factor to determine the price. A high-quality product requires a lot of manpower, material resources and raw materials, so the manufacturing cost of the product is high. Therefore, the price of high-quality products is high. On the contrary, the price of Step by step quenching heating furnace is low.

Step by step quenching heating furnace

Step by step quenching heating furnacefeatures include energy saving and environmental protection, energy-efficient, energy saving and environmental protection, Easy to control and Strong adaptability，multifunctional, with functions such as quench, temper, normalizing, heat treatment and Forging heating。