What is a Gas trolley furnace? Introduction to the advantages and characteristics of Forging furnace functions
Gas trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,is a popular Gas trolley furnace,in the course of work,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。
1、Brief introduction of Gas trolley furnace
Gas trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.。
Gas trolley furnace
2、Gas trolley furnace video live broadcast
On-site aerial photography of Gas trolley furnace。
Gas trolley furnace
As you can see from the live video.,One-combustion energy saving is a common Gas trolley furnace。
3、Gas trolley furnace structure composition
The Gas trolley furnace has the following structure
- Radiation chamber
- convection chamber
- combustor
- Radiation chamber
- convection chamber
The heat load of the main place for Gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.
The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.
The heat load of the main place for Gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.
The high-temperature flue gas discharged from the radiation chamber is used for convective heat transfer to further heat the metal materials.
Gas trolley furnace
4、Introduction of advantages of Gas trolley furnace
Gas trolley furnaces have the following advantages.
- Wide application range
- Extend the service life of equipment
- easy to operate
- Uniform heating
- clean energy
The Gas trolley furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.
The Gas trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.
The operation interface of the Gas trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.
The Gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.
Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.
Gas trolley furnace
5、Gas trolley furnace function
Gas trolley furnaceit has the functions of heat treatment, Forging heating, anneal, normalizing and quench,features include Stable and reliable, Strong adaptability, energy-efficient, energy saving and environmental protection and Easy to maintain,The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.。
Gas trolley furnace
6、Video analysis of Gas trolley furnace
One-combustion energy saving provides customers with on-site high-definition video, fully demonstrates the advantages of on-site productt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。
Gas trolley furnace
As you can see from the live video.,Shandong yiran energy-saving environment protection co., ltd at runtime,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.。
Gas trolley furnaceit has the structure of recovery of waste heat, ventilation system, ventilation system, furnace chamber and Radiation chamber,This Gas trolley furnaceThe overall structural design is simple, diverse and beautiful.,It has the functions of Metal forging heating, Energy conservation and environmental protection, Energy conservation and environmental protection, Metal tempering and Metal melting and casting。
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