What is a Automatic high-temperature gas trolley furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Automatic high-temperature gas trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，was developed and designed by One-combustion energy saving。The following is to introduce the Automatic high-temperature gas trolley furnace:

1、Brief introduction of Automatic high-temperature gas trolley furnace

Automatic high-temperature gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，in the course of work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，the advantage is Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.，be loved by our customers.。

Automatic high-temperature gas trolley furnace

2、Automatic high-temperature gas trolley furnace function

Automatic high-temperature gas trolley furnacemultifunctional, with functions such as Forging heating, normalizing, heat treatment, hardening and tempering and normalizing，features include Strong adaptability, energy saving and environmental protection, Easy to maintain, Stable and reliable and Strong adaptability，at the start of the operation,The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，it is an ideal choice for customers to buy Automatic high-temperature gas trolley furnace。

Automatic high-temperature gas trolley furnace

3、Automatic high-temperature gas trolley furnace application

Automatic high-temperature gas trolley furnaces have the following purposes.

1. Metal forging heating

The Automatic high-temperature gas trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

2. Improve production efficiency

The Automatic high-temperature gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

3. Metal tempering

By properly heating and cooling the metal material, the Automatic high-temperature gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Automatic high-temperature gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal heat treatment

In addition to forging heating, Automatic high-temperature gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Automatic high-temperature gas trolley furnace

4、Functional advantages of Automatic high-temperature gas trolley furnace

Automatic high-temperature gas trolley furnaces have the following advantages.

1. Extend the service life of equipment

The Automatic high-temperature gas trolley furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Uniform heating

The Automatic high-temperature gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Efficient combustion

The Automatic high-temperature gas trolley furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Automatic high-temperature gas trolley furnace can significantly reduce energy consumption, thus reducing operating costs.

5. easy to operate

The operation interface of the Automatic high-temperature gas trolley furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

Automatic high-temperature gas trolley furnace

5、Automatic high-temperature gas trolley furnace function

Automatic high-temperature gas trolley furnaceit has the functions of temper, anneal, quench, Forging heating and Casting heating，structure mainly includes: combustor, recovery of waste heat, recovery of waste heat, ventilation system, ventilation system and so on，Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.，is a common Automatic high-temperature gas trolley furnace，is carefully developed by One-combustion energy saving combined with advanced technology。

Automatic high-temperature gas trolley furnace

6、Structural advantages of Automatic high-temperature gas trolley furnace

The Automatic high-temperature gas trolley furnace has the following structure

1. Radiation chamber

The heat load of the main place for Automatic high-temperature gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

Automatic high-temperature gas trolley furnace

Automatic high-temperature gas trolley furnaceIt has a wide range of uses, including Metal heat treatment, Energy conservation and environmental protection, Improve production efficiency, Metal tempering and Metal melting and casting，It is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，at work,The high-temperature flame and flue gas generated by burning gas (such as natural gas and liquefied petroleum gas) in the furnace are used as heat sources to heat metal materials.。