What is a Double door dual gas trolley furnace? Introduction to the advantages, characteristics, and principles of the forging furnace

Double door dual gas trolley furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，customizable。

1、Brief introduction of Double door dual gas trolley furnace

Double door dual gas trolley furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it is mainly composed of ventilation system, furnace chamber, combustor, recovery of waste heat and ventilation system，Double door dual gas trolley furnaceThe structural design is simple, novel and special.，it is widely used inmachinery,Machinery manufacturing,Household necessities,building materials,electron and other industries，It can be used for Improve production efficiency, Metal tempering, Metal melting and casting, Metal forging heating, Metal heat treatment, Energy conservation and environmental protection and so on，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.。

Double door dual gas trolley furnace

2、Double door dual gas trolley furnace real beat

The beauty of Double door dual gas trolley furnace comes from the detail design.。

Double door dual gas trolley furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Structural advantages of Double door dual gas trolley furnace

The Double door dual gas trolley furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. Radiation chamber

The heat load of the main place for Double door dual gas trolley furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

3. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

4. furnace chamber

A space for holding metallic materials for heating.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Double door dual gas trolley furnace

4、Double door dual gas trolley furnace application

Double door dual gas trolley furnaces have the following purposes.

1. Improve production efficiency

The Double door dual gas trolley furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal heat treatment

In addition to forging heating, Double door dual gas trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

3. Energy conservation and environmental protection

The Double door dual gas trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

4. Metal melting and casting

Although it is mainly used for forging heating, some types of Double door dual gas trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

5. Metal tempering

By properly heating and cooling the metal material, the Double door dual gas trolley furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Double door dual gas trolley furnace

5、Introduction of advantages of Double door dual gas trolley furnace

Double door dual gas trolley furnaces have the following advantages.

1. Improve product quality

Because the Double door dual gas trolley furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. Wide application range

The Double door dual gas trolley furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Uniform heating

The Double door dual gas trolley furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Rapid temperature rise

The Double door dual gas trolley furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Double door dual gas trolley furnace

6、Double door dual gas trolley furnace price concessions

The Double door dual gas trolley furnace price is introduced as follows:

1. Overall configuration

Usually, the quotation of Double door dual gas trolley furnace changes with its configuration, but the quotation is different according to the different needs of customers and different product configurations.

2. market quotation

If there is a large demand for Double door dual gas trolley furnace in the market, the price of Double door dual gas trolley furnace will naturally become higher. On the contrary, if the supply of this product exceeds demand, then manufacturers will have inventory accumulation. In order to dispose of these products as soon as possible, some manufacturers will sell them by lowering the price of products, so the price will become lower.

3. brand

Different brands of products in the same series have more or less differences in product prices, and different brands of Double door dual gas trolley furnace have more or less differences in price.

4. Manufacturer's strength

One-combustion energy saving's scale and strength are relatively strong, the technology and technology of products produced by manufacturers are relatively advanced, and there is less waste of resources in the process of manufacturing, and the price of products will be relatively low.

5. Reasonable cost

The production cost determines the price. The production cost here mainly includes technology, materials, technology, manpower and other related factors, among which the technology content is high, and the cost is relatively high, but the performance will be better; The better the quality of raw materials, the greater the cost and the longer the overall life of the product; If the manufacturer has a rational manufacturing process and strict production management system, and can make full use of human and material resources, then it can reduce the waste of expenses and production costs to a great extent, and the Double door dual gas trolley furnace just meets this condition, so as to ensure the high-tech content and high quality of products, it can also enjoy low prices.

Double door dual gas trolley furnace

Double door dual gas trolley furnaceWidely used in Improve production efficiency, Metal tempering, Metal melting and casting, Metal forging heating and Metal heat treatment，generally, it is composed of recovery of waste heat, combustor, convection chamber, ventilation system, furnace chamber and other major components，This productThe structural design is more advanced and reasonable.。