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Introduction to Fully enclosed trolley furnace and Forging furnace working principle

2025-5-27

Fully enclosed trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,the product looks beautiful.,at the start of the operation,Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.,it has the functions of anneal, quench, temper, Casting heating and Forging heating,is an advanced Fully enclosed trolley furnace developed by our company in combination with the actual situation of the industry。The following is to introduce the Fully enclosed trolley furnace:

1、Brief introduction of Fully enclosed trolley furnace

Fully enclosed trolley furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.,Widely used inEnergy conservation and environmental protection,Metal heat treatment,Metal melting and casting,Improve production efficiency,Metal tempering and so on,generally, it is composed of combustor, ventilation system, recovery of waste heat, Radiation chamber, ventilation system and other major components,the advantage is Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.,it can be used in Household necessities, aerospace, Machinery manufacturing, electron, light industry and other industries。

Fully enclosed trolley furnace

Fully enclosed trolley furnace

2、Fully enclosed trolley furnace function

Fully enclosed trolley furnacemultifunctional, with functions such as normalizing, heat treatment, hardening and tempering, anneal and Casting heating,it has the characteristics of Strong adaptability, Easy to control, energy saving and environmental protection, Easy to control and Strong adaptability,Widely used in Energy conservation and environmental protection, Metal forging heating, Improve production efficiency, Metal melting and casting and Energy conservation and environmental protection,be loved by our customers.。

Fully enclosed trolley furnace

Fully enclosed trolley furnace

3、Working principle of Fully enclosed trolley furnace

Fully enclosed trolley furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Fully enclosed trolley furnace

Fully enclosed trolley furnace

4、Fully enclosed trolley furnace characteristics

The Fully enclosed trolley furnace features are as follows:

  1. Efficient heating
  2. The Fully enclosed trolley furnace can heat the metal to the required forging temperature in a very short time, reducing the loss caused by the oxidation of the metal.

  3. Strong adaptability
  4. The Fully enclosed trolley furnace is suitable for forging and heating of various metal materials and has a wide range of applications.

  5. energy saving and environmental protection
  6. As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Fully enclosed trolley furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

  7. Easy to control
  8. By adjusting the burner and ventilation system, the temperature and atmosphere in the furnace can be accurately controlled to meet the heating requirements of different metal materials.

  9. Easy to control
  10. The combustion system and ventilation system of the Fully enclosed trolley furnace can be adjusted as required to accurately control the temperature and atmosphere in the furnace and meet the heating requirements of different metal materials.

Fully enclosed trolley furnace

Fully enclosed trolley furnace

5、Fully enclosed trolley furnace use

The purpose of Fully enclosed trolley furnace is introduced as follows:

  1. Metal melting and casting
  2. Although it is mainly used for forging heating, some types of Fully enclosed trolley furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

  3. Metal forging heating
  4. The Fully enclosed trolley furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

  5. Energy conservation and environmental protection
  6. The Fully enclosed trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

  7. Energy conservation and environmental protection
  8. The Fully enclosed trolley furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

  9. Metal heat treatment
  10. In addition to forging heating, Fully enclosed trolley furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Fully enclosed trolley furnace

Fully enclosed trolley furnace

6、One-combustion energy saving after-sales service

Our company One-combustion energy saving is not only good in product quality, but also professional in service, which can provide customers with high-standard services and tailor products according to their on-site construction conditions to ensure that they can meet their different needs. In addition, our company also carries out on-site product installation and debugging for customers, and trains staff on product operation knowledge and precautions, in order to make them operate products better and prolong the service life of products. In addition, if you have other questions, you can click on the online consultation, and a professional will answer them for you.。

One-combustion energy saving

One-combustion energy saving

Fully enclosed trolley furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.,it is mainly composed of furnace chamber, convection chamber, recovery of waste heat, ventilation system and combustor,Fully enclosed trolley furnaceThe structural design is simple, novel and special.,it has the functions of Forging heating, normalizing, heat treatment, temper and quench。