Introduction to Large scale through forging heating furnace and heating furnace structure principle

Large scale through forging heating furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，it is widely used in petroleum, electron, Machinery manufacturing, heat treatment, building materials and other industries，it has the functions of anneal, Forging heating, normalizing, quench and heat treatment，it is an ideal choice for customers to buy Large scale through forging heating furnace。

1、Brief introduction of Large scale through forging heating furnace

Large scale through forging heating furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，the principle is simple.The high-temperature flame and flue gas generated when fuel (natural gas) burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature.，Mainly used forEnergy conservation and environmental protection,Metal heat treatment,Metal tempering,Metal forging heating andMetal heat treatment。

Large scale through forging heating furnace

2、Functional advantages of Large scale through forging heating furnace

Large scale through forging heating furnaces have the following advantages.

1. easy to operate

The operation interface of the Large scale through forging heating furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Efficient combustion

The Large scale through forging heating furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

3. Intelligent control

The Large scale through forging heating furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Extend the service life of equipment

The Large scale through forging heating furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

5. Multiple fuel options

Although the Large scale through forging heating furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Large scale through forging heating furnace

3、Large scale through forging heating furnace function

Large scale through forging heating furnacemultifunctional, with functions such as temper, hardening and tempering, quench, hardening and tempering and anneal，it has been widely used in chemical industry, automobile, machinery, light industry, aerospace and other industries，it is mainly composed of combustor, Radiation chamber, furnace chamber, ventilation system and convection chamber，Commonly used inEnergy conservation and environmental protection,Metal tempering,Metal melting and casting,Metal heat treatment,Metal forging heating and so on，has been favored by more and more customers.。

Large scale through forging heating furnace

4、Large scale through forging heating furnace application

Large scale through forging heating furnaces have the following purposes.

1. Metal heat treatment

In addition to forging heating, Large scale through forging heating furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

2. Energy conservation and environmental protection

The Large scale through forging heating furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

3. Improve production efficiency

The Large scale through forging heating furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Large scale through forging heating furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal melting and casting

Although it is mainly used for forging heating, some types of Large scale through forging heating furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

Large scale through forging heating furnace

5、Structural characteristics of Large scale through forging heating furnace

The Large scale through forging heating furnace has the following structure

1. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

2. furnace chamber

A space for holding metallic materials for heating.

3. Radiation chamber

The heat load of the main place for Large scale through forging heating furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Large scale through forging heating furnace

Large scale through forging heating furnaceit is widely used in pharmacy, material, surface treatment, metallurgy and war industry，It has the functions of Improve production efficiency, Energy conservation and environmental protection, Metal tempering, Metal melting and casting and Metal forging heating。