Introduction to Environmentally friendly tubular roaster, Forging furnace advantages, characteristics and principles

Environmentally friendly tubular roasterIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，be loved by our customers.。

1、Brief introduction of Environmentally friendly tubular roaster

Environmentally friendly tubular roasterIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.，Simple structure and reliable operation.，it is usually composed of Radiation chamber, convection chamber, ventilation system, recovery of waste heat and furnace chamber，multifunctional, with functions such as anneal, Casting heating, hardening and tempering, Casting heating and heat treatment，features include Strong adaptability, Easy to control, Stable and reliable, Easy to maintain and energy saving and environmental protection，is a popular Environmentally friendly tubular roaster。

Environmentally friendly tubular roaster

2、Structural characteristics of Environmentally friendly tubular roaster

The Environmentally friendly tubular roaster has the following structure

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

4. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

5. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

Environmentally friendly tubular roaster

3、Working principle of Environmentally friendly tubular roaster

Environmentally friendly tubular roasterthe principle is simple.Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，it is widely used in shipping, Machinery manufacturing, aerospace, Household necessities and chemical industry。

Environmentally friendly tubular roaster

4、Functional advantages of Environmentally friendly tubular roaster

The advantages of Environmentally friendly tubular roaster are as follows:

1. Extend the service life of equipment

The Environmentally friendly tubular roaster adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

2. Uniform heating

The Environmentally friendly tubular roaster adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

3. Extend the service life of equipment

The Environmentally friendly tubular roaster adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Wide application range

The Environmentally friendly tubular roaster is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Rapid temperature rise

The Environmentally friendly tubular roaster can heat the metal material to the required temperature in a short time, which improves the production efficiency.

Environmentally friendly tubular roaster

5、How much is the Environmentally friendly tubular roaster?

The Environmentally friendly tubular roaster price is introduced as follows:

1. Company size

Although there are many manufacturers of products in Jinan, there are certain differences in the scale and strength of each manufacturer. Some manufacturers are large in scale and strength, some are small in scale, and some manufacturers do not have their own production workshops and belong to middlemen. Relatively speaking, the prices of products formulated by middlemen are higher.

2. select a qualified person

The raw materials used by different manufacturers will also be different. The better the raw materials, the better the quality and performance of the products and the higher the price. On the contrary, the products made of ordinary materials have low production costs and much lower prices.

3. model

The same type of equipment, with different models and sizes, has different investment costs, so the quotations to customers are naturally different. Generally speaking, the larger the model, the higher the price, and the smaller the model, the lower the price.

4. Different regions

If the location of the manufacturer is superior, its transportation will be more convenient. One-combustion energy saving the address is located at:Jinan has convenient transportation, which provides a good convenience for the transportation of Environmentally friendly tubular roaster.

5. Model size

Because there are many specifications and models of Environmentally friendly tubular roaster, the quotations of Environmentally friendly tubular roaster with different specifications and models are different.

Environmentally friendly tubular roaster

6、One-combustion energy saving's after-sales service

One-combustion energy saving Environmentally friendly tubular roaster has been widely loved by users since it went on the market. Factory services include three aspects: pre-sale, in-sale and after-sale. Each stage is closely connected with each other, sincerely serving each customer, focusing on the production needs of customers, providing customers with product knowledge training, regularly repairing products for customers, etc., which has been appreciated by our customers.。

One-combustion energy saving

Environmentally friendly tubular roasterEfficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.，it has the functions of normalizing, quench, anneal, temper and Forging heating。