Introduction to Rotary tube quenching furnace and Forging furnace structure principle

Rotary tube quenching furnaceIt is a kind of equipment that uses natural gas as fuel to heat metal materials and make them reach forging temperature.，it mainly includes combustor, furnace chamber, convection chamber, ventilation system and combustor，It is mostly used in Metal melting and casting, Energy conservation and environmental protection, Metal heat treatment, Metal forging heating, Improve production efficiency, Metal tempering and so on，Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.，it has the functions of normalizing, Casting heating, heat treatment, heat treatment and anneal。The following is to introduce the Rotary tube quenching furnace:

1、Brief introduction of Rotary tube quenching furnace

Rotary tube quenching furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the characteristics of Easy to maintain, energy-efficient, energy saving and environmental protection, Easy to control and Stable and reliable，the product looks atmospheric.。

Rotary tube quenching furnace

2、Rotary tube quenching furnace work site real shot

The styles and designs of Rotary tube quenching furnace are diverse, and the specifications and models can be tailored according to users' needs, providing high-definition drawings for our customers' reference.。

Rotary tube quenching furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Rotary tube quenching furnace advantage

The advantages of Rotary tube quenching furnace are as follows:

1. easy to operate

The operation interface of the Rotary tube quenching furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Rapid temperature rise

The Rotary tube quenching furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Reduce operating costs

The efficient combustion and waste heat recovery system of the Rotary tube quenching furnace can significantly reduce energy consumption, thus reducing operating costs.

5. Efficient combustion

The Rotary tube quenching furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Rotary tube quenching furnace

4、Working principle of Rotary tube quenching furnace

Rotary tube quenching furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，energy-efficient,Strong adaptability,Easy to maintain,Easy to maintain,Stable and reliable，it is an ideal choice for customers to buy Rotary tube quenching furnace。

Rotary tube quenching furnace

5、Rotary tube quenching furnace use

The purpose of Rotary tube quenching furnace is introduced as follows:

1. Energy conservation and environmental protection

The Rotary tube quenching furnace uses clean energy as fuel, which has lower emissions and higher energy efficiency than traditional coal-fired or oil-fired stoves. This is helpful to reduce environmental pollution and realize green production.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Rotary tube quenching furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Improve production efficiency

The Rotary tube quenching furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal forging heating

The Rotary tube quenching furnace can heat the metal material to the temperature required for forging, improve its plasticity and fluidity, and thus facilitate forging. This is very important for the forging of various metal materials.

5. Metal tempering

By properly heating and cooling the metal material, the Rotary tube quenching furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

Rotary tube quenching furnace

6、One-combustion energy saving company service

Perfect after-sales service is One-combustion energy saving's business policy. Our company has a professional after-sales service team, and all customer service personnel and maintenance technicians need pre-job training before they can take up their posts. Before the sale, there are customer service personnel to cooperate with customers to do a good job in product selection, and at the same time provide detailed information such as Rotary tube quenching furnace price and technical parameters; During the sale, sign a formal purchase contract with the customer and do a good job in product inspection to prevent leakage and delay the start-up time of the customer; After sale, we will provide customers with free transportation, installation and post-maintenance work. At the same time, we will pay regular return visits to the use of products. Once problems are found, we will send technicians to deal with them in time, and always keep the interests of customers doubled.。

One-combustion energy saving

Rotary tube quenching furnaceit has the functions of Forging heating, temper, normalizing, hardening and tempering and quench，generally, it is composed of ventilation system, Radiation chamber, ventilation system, convection chamber, recovery of waste heat and other major components，This Rotary tube quenching furnaceThe structure is novel, special, advanced, reasonable and scientific.，the advantage is Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.。