What is a Natural gas chamber furnace? forging furnace specifications, models, and parameters

Natural gas chamber furnaceIt is a kind of equipment which uses gas as fuel and is specially used for heating metal before forging.，can be customized according to user's needs.。The following is to introduce the Natural gas chamber furnace:

1、Brief introduction of Natural gas chamber furnace

Natural gas chamber furnaceIt is a forging heating device using gas as fuel.，the principle is simple.Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.，Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Adopting advanced combustion technology and materials, it has a long service life and low maintenance cost.、The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，widely used in war industry, material, automobile, Household necessities, pharmacy and other fields，be loved by our customers.。

Natural gas chamber furnace

2、Structural advantages of Natural gas chamber furnace

The Natural gas chamber furnace has the following structure

1. furnace chamber

A space for holding metallic materials for heating.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. Waste heat recovery system

Recover the waste heat in the exhaust gas of heating furnace to improve the energy utilization efficiency.

4. Radiation chamber

The heat load of the main place for Natural gas chamber furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

5. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

Natural gas chamber furnace

3、Natural gas chamber furnace video detail

On-site aerial photography of Natural gas chamber furnace。

Natural gas chamber furnace

As you can see from the live video.，Shandong yiran energy-saving environment protection co., ltd the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.。

4、Introduction of Natural gas chamber furnace characteristics

Natural gas chamber furnace has the following characteristics

1. energy saving and environmental protection

Natural gas is a kind of clean energy, which produces less waste gas and waste smoke after combustion and has little environmental pollution. At the same time, through wall regenerative combustion technology, flue gas waste heat recovery system and other technical means, the Natural gas chamber furnace further improves energy utilization efficiency and reduces energy consumption and emissions.

2. Efficient heating

The Natural gas chamber furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. Easy to maintain

The structural design of the Natural gas chamber furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

4. Strong adaptability

The Natural gas chamber furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

5. Stable and reliable

The Natural gas chamber furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Natural gas chamber furnace

5、Structural characteristics of Natural gas chamber furnace

The Natural gas chamber furnace structure is introduced as follows:

1. Radiation chamber

The heat load of the main place for Natural gas chamber furnace heat exchange accounts for about 70%-80% of the whole furnace. The furnace tube in the radiation room conducts heat through flame or high-temperature flue gas, which is mainly radiant heat, so it is called radiation tube.

2. furnace chamber

A space for holding metallic materials for heating.

3. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Natural gas chamber furnace

6、Introduction of advantages of Natural gas chamber furnace

The advantages of Natural gas chamber furnace are as follows:

1. Improve product quality

Because the Natural gas chamber furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

2. easy to operate

The operation interface of the Natural gas chamber furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

3. Intelligent control

The Natural gas chamber furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

4. Rapid temperature rise

The Natural gas chamber furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

5. Uniform heating

The Natural gas chamber furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

Natural gas chamber furnace

Natural gas chamber furnaceIt is a product series that integrates Metal melting and casting, Metal melting and casting, Metal forging heating, Improve production efficiency and Metal heat treatment，is a Natural gas chamber furnace，it is widely used inaerospace,building materials,metallurgy,surface treatment,shipping and other industries。