What is a Staged roasting furnace? Introduction to the principle of Forging furnace structure

Staged roasting furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，is a Staged roasting furnace newly developed by One-combustion energy saving。

1、Brief introduction of Staged roasting furnace

Staged roasting furnaceIt is an efficient, energy-saving and environment-friendly metal heating device.，it has the structure of furnace chamber, ventilation system, convection chamber, ventilation system and ventilation system，productThe overall structural design is simple, diverse and beautiful.，the advantage is The metal material can be heated to the required temperature in a short time, and the production efficiency is improved.、Efficient combustion and waste heat recovery system can significantly reduce energy consumption, thus reducing operating costs.、Adopting advanced combustion technology and control system can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.、The user interface is friendly, and the operator is easy to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.、Usually equipped with intelligent control system, it can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.，the advantage is It has the advantages of high heating efficiency, high energy utilization, accurate temperature control, good environmental protection performance, simple operation and strong adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、Natural gas is used as a heat source, resulting in less waste gas and smoke after combustion, and less pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.、The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Using regenerative combustion system or advanced burner design can realize the uniform distribution of temperature in the furnace, ensure the uniform heating of metal materials and improve product quality.，it can be used in metallurgy, heat treatment, Household necessities, pharmacy, aerospace and other industries。

Staged roasting furnace

2、Staged roasting furnace HD picture

Display of Staged roasting furnace with different specifications and models。

Staged roasting furnace

Note: All the pictures in this article were taken by One-combustion energy saving manufacturer.。

3、Functional advantages of Staged roasting furnace

Staged roasting furnaces have the following advantages.

1. Uniform heating

The Staged roasting furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

3. Extend the service life of equipment

The Staged roasting furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

4. Wide application range

The Staged roasting furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

5. Efficient combustion

The Staged roasting furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

Staged roasting furnace

4、Staged roasting furnace function

Staged roasting furnaceit has the functions of Forging heating, anneal, quench, temper and Casting heating，in the course of work,The high-temperature flame and flue gas generated when the fuel burns in the furnace are used as heat sources to heat the medium flowing in the tube to reach the specified process temperature. Fuel is ejected from the burner and burned, resulting in high-temperature flame and high-temperature flue gas. The high-temperature flame transfers heat to the furnace tube in the radiation chamber through radiation, and then to the medium in the furnace tube. The high-temperature flue gas enters the convection chamber of the heating furnace upward due to the suction force of the chimney or the action of the induced draft fan, and the heat is transferred to the furnace tube in the convection chamber by convection, and then to the medium in the furnace tube.。

Staged roasting furnace

5、Staged roasting furnace application

Staged roasting furnaces have the following purposes.

1. Improve production efficiency

The Staged roasting furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

2. Metal melting and casting

Although it is mainly used for forging heating, some types of Staged roasting furnaces can also be used in metal melting and casting processes. This is especially suitable for melting and casting of small or special alloys.

3. Improve production efficiency

The Staged roasting furnace has the advantages of fast heating speed and accurate temperature control, which can improve production efficiency. This is especially important for mass-produced forging workshops.

4. Metal tempering

By properly heating and cooling the metal material, the Staged roasting furnace can realize the quenching and tempering treatment of the metal. This is helpful to adjust the hardness and toughness of metal to meet the needs of different workpieces.

5. Metal heat treatment

In addition to forging heating, Staged roasting furnaces can also be used for metal heat treatment processes, such as annealing and tempering. These processes can improve the microstructure and properties of metal materials, and improve their service life and mechanical properties.

Staged roasting furnace

Staged roasting furnaceis a popular Staged roasting furnace，features include energy saving and environmental protection, Stable and reliable, energy-efficient, Strong adaptability and energy saving and environmental protection。