What is a Bright quenching industrial furnace? Introduction to the advantages and characteristics of the forging furnace

Bright quenching industrial furnaceIt is a forging heating device using gas as fuel.，it has the functions of anneal, normalizing, hardening and tempering, Forging heating and quench，is a Bright quenching industrial furnace，is carefully developed by One-combustion energy saving combined with advanced technology。The following is to introduce the Bright quenching industrial furnace:

1、Brief introduction of Bright quenching industrial furnace

Bright quenching industrial furnaceIt is an important heating equipment before metal forging. It uses natural gas as fuel to heat metal materials through high-temperature flame and smoke generated by combustion to meet the requirements of forging process.。

Bright quenching industrial furnace

2、Bright quenching industrial furnace structure composition

The Bright quenching industrial furnace structure is introduced as follows:

1. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

2. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

5. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

Bright quenching industrial furnace

3、Bright quenching industrial furnace advantage

The advantages of Bright quenching industrial furnace are as follows:

1. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

2. Reduce operating costs

The efficient combustion and waste heat recovery system of the Bright quenching industrial furnace can significantly reduce energy consumption, thus reducing operating costs.

3. Rapid temperature rise

The Bright quenching industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

4. Improve product quality

Because the Bright quenching industrial furnace can realize uniform heating and precise control, it is helpful to improve the product quality and yield of metal materials.

5. Intelligent control

The Bright quenching industrial furnace is usually equipped with an intelligent control system, which can automatically adjust the parameters such as gas supply and air flow according to the heating demand, and realize accurate control of the temperature and atmosphere in the furnace.

Bright quenching industrial furnace

4、Working principle of Bright quenching industrial furnace

Bright quenching industrial furnaceat work,Heat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.。

Bright quenching industrial furnace

5、Introduction of advantages of Bright quenching industrial furnace

Bright quenching industrial furnaces have the following advantages.

1. easy to operate

The operation interface of the Bright quenching industrial furnace is friendly and easy for operators to use. At the same time, the equipment also has the function of fault diagnosis and alarm, which can find and deal with abnormal situations in time.

2. Extend the service life of equipment

The Bright quenching industrial furnace adopts advanced combustion technology and materials, which has a long service life and low maintenance cost.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Efficient combustion

The Bright quenching industrial furnace adopts advanced combustion technology and control system, which can realize full combustion of natural gas and improve combustion efficiency. At the same time, some equipment is also equipped with waste heat recovery system, which can further recycle the waste heat in exhaust smoke and improve energy utilization efficiency.

5. Multiple fuel options

Although the Bright quenching industrial furnace mainly uses natural gas as fuel, some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.

Bright quenching industrial furnace

6、Bright quenching industrial furnace price advantage

The Bright quenching industrial furnace price is introduced as follows:

1. quality factor

Quality is one of the fundamental and important factors that affect the price. Usually, the better the quality of the Bright quenching industrial furnace, the higher its price, and the quality is mainly affected by the manufacturing process, raw material materials, workers' experience and other factors. Therefore, if customers want to buy products with better quality, they can conduct on-the-spot visits to the product manufacturers to learn more about the scale, manufacturing process and production capacity of the manufacturers, so as to comprehensively judge the quality of the products.

2. Product technology

The more advanced the technology, the higher the price will be, otherwise the equipment price will be low, and users must pay attention to whether their own technology meets the production requirements when purchasing equipment.

3. sales mode

Each manufacturer's sales model is different, and the preferential degree of products is also different. Some manufacturers adopt the mode of "thin profit and quick turnover", and the price is relatively cheap. Some manufacturers sell their products at high prices to earn high profits. When purchasing products, they must compare the prices to avoid being cheated.

4. geographical position

The consumption level will be different in different regions. When pricing equipment, many manufacturers often set the price according to the consumption level of the region. If the consumption level is high, the price will be correspondingly high, otherwise, the price will be very low.

5. product costs

Product manufacturers are different, and the cost spent by each manufacturer in producing products is definitely different. The higher the cost of producing products, the higher the price of products set by manufacturers. On the contrary, the Bright quenching industrial furnace price is low.

Bright quenching industrial furnace

Bright quenching industrial furnaceit can be used in machinery, war industry, building materials, pharmacy, automobile and other industries，The use of clean and environmentally friendly natural gas as fuel effectively avoids the adverse effects of chemical reactions between impurities such as coal-fired furnaces and forgings during heating. At the same time, natural gas has high calorific value and high combustion temperature, and the combustion temperature can be further increased by preheating air and fuel. In addition, the gas forging heating furnace also has good heat loss control ability and intelligent control system, which can accurately adjust the ratio of air to natural gas, ensure full combustion of natural gas, and reduce mechanical incomplete combustion and chemical incomplete combustion.、Natural gas is mainly used as fuel, but some equipment also supports other types of gas or liquid fuel, which has strong fuel adaptability.、Suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.、It can improve the plasticity and fluidity of metal materials, reduce the difficulty and cost of forging, and improve product quality and production efficiency.、Uniform heating and precise control can be realized, so it is helpful to improve the product quality and yield of metal materials.，Heat of combustion based on fuel. Natural gas is sprayed from the burner, mixed with combustion-supporting air and burned to produce high-temperature flame and smoke. These high-temperature flames and smoke transfer heat to the metal materials in the furnace by radiation and convection, so that they gradually heat up to the temperature required for forging.。