Introduction to Rapid spheroidization annealing industrial furnace and Forging furnace working principle

Rapid spheroidization annealing industrial furnaceIt is a kind of heating equipment using natural gas as fuel, which is mainly used to heat metal materials to the required forging temperature in a short time.，Strong adaptability,energy-efficient,Easy to control,Easy to maintain,Stable and reliable，can be customized according to user's needs.。The following is to introduce the Rapid spheroidization annealing industrial furnace:

1、Brief introduction of Rapid spheroidization annealing industrial furnace

Rapid spheroidization annealing industrial furnaceIt is a forging heating device using gas as fuel.。

Rapid spheroidization annealing industrial furnace

2、Rapid spheroidization annealing industrial furnace structure composition

The Rapid spheroidization annealing industrial furnace structure is introduced as follows:

1. convection chamber

The material is heated by convection heat transfer of high temperature flue gas discharged from the radiation chamber. Flue gas washes the tube wall of the furnace tube at a high speed to carry out effective convection heat transfer, and its heat load accounts for about 20%-30% of the whole furnace. The convection chamber is generally arranged above the radiation chamber, and some are placed on the ground alone. In order to improve the heat transfer effect, nail head tubes or finned tubes are often used in furnace tubes.

2. ventilation system

Ensure the gas flow in the furnace and maintain the stability of the atmosphere and temperature in the furnace.

3. furnace chamber

A space for holding metallic materials for heating.

4. combustor

The device that mixes natural gas with combustion-supporting air and ejects it is the core component of the heating furnace.

5. Waste heat recovery system

Used to recover the exhaust heat of the heating furnace. There are two kinds of recovery methods, one is to recover by preheating combustion air, so that the recovered heat can return to the furnace again; The other is to use another recovery system to recover heat. The former is called air preheating mode, and the latter is usually called waste heat boiler mode.

Rapid spheroidization annealing industrial furnace

3、Rapid spheroidization annealing industrial furnace advantage

The advantages of Rapid spheroidization annealing industrial furnace are as follows:

1. Uniform heating

The Rapid spheroidization annealing industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

2. Rapid temperature rise

The Rapid spheroidization annealing industrial furnace can heat the metal material to the required temperature in a short time, which improves the production efficiency.

3. clean energy

Natural gas, as a clean energy source, produces less waste gas and dust after combustion, which has little pollution to the environment. This will help reduce industrial emissions and improve the atmospheric environment.

4. Uniform heating

The Rapid spheroidization annealing industrial furnace adopts regenerative combustion system or advanced burner design, which can realize uniform distribution of temperature in the furnace, ensure uniform heating of metal materials and improve product quality.

5. Wide application range

The Rapid spheroidization annealing industrial furnace is suitable for forging and heating of various metal materials, including steel, aluminum and copper. At the same time, it can also be used in metal heat treatment, tempering and other technological processes.

Rapid spheroidization annealing industrial furnace

4、Video analysis of Rapid spheroidization annealing industrial furnace

On-site aerial photography of Rapid spheroidization annealing industrial furnace。

Rapid spheroidization annealing industrial furnace

As you can see from the live video.，One-combustion energy saving is a Rapid spheroidization annealing industrial furnace。

5、Rapid spheroidization annealing industrial furnace characteristics

The Rapid spheroidization annealing industrial furnace features are as follows:

1. Strong adaptability

The Rapid spheroidization annealing industrial furnace can be used for forging and heating of bar, round steel, square steel, steel plate and other metal materials, and has a wide range of applications.

2. Efficient heating

The Rapid spheroidization annealing industrial furnace can heat the metal material to the required temperature in a short time and improve the production efficiency.

3. energy saving and environmental protection

As a clean energy source, gas produces less waste gas and waste smoke after combustion, which is beneficial to environmental protection. At the same time, some Rapid spheroidization annealing industrial furnaces are also equipped with waste heat recovery system, which further improves the energy utilization efficiency.

4. Easy to maintain

The structural design of the Rapid spheroidization annealing industrial furnace is reasonable and easy to maintain, which reduces the operating cost and failure rate of the equipment.

5. Stable and reliable

The Rapid spheroidization annealing industrial furnace has a stable combustion system and temperature control system, which can ensure the uniformity and stability of the temperature in the furnace, thus improving the quality and production efficiency of forged products.

Rapid spheroidization annealing industrial furnace

6、Rapid spheroidization annealing industrial furnace principle

Rapid spheroidization annealing industrial furnaceHeat of combustion based on fuel. Fuel gas (such as natural gas, liquefied petroleum gas, etc.) is mixed with combustion-supporting air through the burner and burned to produce high-temperature flame and flue gas. These high-temperature flames and smoke exchange heat with metal materials in the furnace, so that they gradually heat up to the temperature required for forging.，The overall structural design is relatively simple，the main structure includes ventilation system, convection chamber, recovery of waste heat, ventilation system, recovery of waste heat and so on，widely used in pharmacy, light industry, building materials, electron, metallurgy and other fields，is a kind of Rapid spheroidization annealing industrial furnace manufactured by One-combustion energy saving。

Rapid spheroidization annealing industrial furnace

Rapid spheroidization annealing industrial furnaceit is widely used in petroleum, chemical industry, aerospace, shipping, surface treatment and other industries，It is mostly used in Energy conservation and environmental protection, Metal tempering, Metal heat treatment, Metal forging heating, Improve production efficiency, Metal tempering and so on，generally, it is composed of ventilation system, combustor, combustor, Radiation chamber, furnace chamber and other major components。