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What is a Dense phase high-pressure pneumatic conveying? Introduction to the advantages, characteristics, and principles of the Material conveying

2025-5-26

Dense phase high-pressure pneumatic conveyingis a conveying system that uses airflow to convey powder and granular materials.,features include Centralized transportation, energy saving and environmental protection, convenient to use, Large conveying capacity and High productivity,usually used in pharmaceutical factory, logistics, cast, transportation, machine building and other fields,it is an ideal choice for customers to buy Dense phase high-pressure pneumatic conveying。

1、Brief introduction of Dense phase high-pressure pneumatic conveying

Dense phase high-pressure pneumatic conveyingis a method of conveying materials through pipelines by using air flow with a certain speed.,the advantage is Materials are transported in a closed pipeline.,Can effectively prevent moisture and sundries from polluting materials, fully sealed and pollution-free transportation.、Large conveying capacity, long conveying distance and high conveying quality.、In the process of transportation, various technological operations can be carried out at the same time, such as physical and chemical processes such as grade.、The whole conveying process is sealed.,Less dust flying and spilling, good environmental sanitation conditions, complete sealing and pollution-free transportation.、Can be transported from point to point or from point to point, and realize long-distance operation.。

Dense phase high-pressure pneumatic conveying

Dense phase high-pressure pneumatic conveying

2、On-site real shot of Dense phase high-pressure pneumatic conveying

Take a look at the beautiful pictures of the Dense phase high-pressure pneumatic conveying, showing the product style.。

Dense phase high-pressure pneumatic conveying

Dense phase high-pressure pneumatic conveying

Note: All the pictures in this article were taken by hyde manufacturer.。

3、Dense phase high-pressure pneumatic conveying structure

The Dense phase high-pressure pneumatic conveying structure is introduced as follows:

  1. Bunker system
  2. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  3. Conveying pipeline system
  4. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

  5. Air source device
  6. The air source device is the power core of the Dense phase high-pressure pneumatic conveying system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

  7. control system
  8. The control system is the "brain" of the Dense phase high-pressure pneumatic conveying system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  9. dust pelletizing system
  10. Dust removal system is very important for the environmental protection performance of Dense phase high-pressure pneumatic conveying system. It is responsible for handling the dust and waste gas generated in the transportation process to ensure that the discharge meets the requirements of environmental protection. Dust removal system usually includes dust collector, fan and discharge pipeline. According to different material characteristics and environmental protection requirements, different dust removal equipment and technical schemes can be selected.

Dense phase high-pressure pneumatic conveying

Dense phase high-pressure pneumatic conveying

4、Advantages of Dense phase high-pressure pneumatic conveying principle

Dense phase high-pressure pneumatic conveyingthe principle is simple.Air flow is generated by compressed air or other gases, and a certain air flow speed and pressure are formed in the pipeline. These air currents suspend the material particles in it, or transport the materials along the pipeline in a group state. In this process, the material particles are in a liquid state under the action of airflow, so as to realize the continuous and stable transportation of materials.,Save manpower,Safe and reliable,Flexible pipeline layout,versatility,automation。

Dense phase high-pressure pneumatic conveying

Dense phase high-pressure pneumatic conveying

5、Dense phase high-pressure pneumatic conveying application

Dense phase high-pressure pneumatic conveyings have the following purposes.

  1. cut down on energy consumption
  2. Although the power consumption of the Dense phase high-pressure pneumatic conveying is relatively large, the energy consumption can be reduced by optimizing the system design and selecting efficient equipment, so as to achieve the goal of energy saving and consumption reduction.

  3. Environmental protection and cleaner production
  4. The Dense phase high-pressure pneumatic conveying process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

  5. Multi-point transportation
  6. The Dense phase high-pressure pneumatic conveying system can be flexibly configured to realize transportation from multiple centralized points to one centralized point, or from one centralized point to multiple centralized points, so as to meet the complex production layout requirements.

  7. Long-distance and multipoint transportation
  8. The Dense phase high-pressure pneumatic conveying system can realize long-distance material transportation and meet the demand of long-distance material transfer. At the same time, it can also realize multi-point transportation, that is, materials are collected from multiple locations and transported to a centralized point, or materials are dispersed from a centralized point to multiple locations. This flexibility makes Dense phase high-pressure pneumatic conveyings have important application value in large factories and cross-regional material transportation.

  9. Heating, cooling and drying
  10. Heating, cooling or drying equipment can be installed in the Dense phase high-pressure pneumatic conveying pipeline to carry out necessary treatment of materials to meet the specific requirements in the production process.

Dense phase high-pressure pneumatic conveying

Dense phase high-pressure pneumatic conveying

6、Dense phase high-pressure pneumatic conveying field real shot

On-site aerial photography of Dense phase high-pressure pneumatic conveying。

Dense phase high-pressure pneumatic conveying

As you can see from the live video.,hyde powder the product looks beautiful.。

Dense phase high-pressure pneumatic conveyingis a common Dense phase high-pressure pneumatic conveying,Mainly used forEnvironmental protection and cleaner production,Long distance transportation,material handling,Reduce pollution andEnvironmental protection and cleaner production。