Haide156 6277 7102

Introduction to dense phase pneumatic conveying, advantages, characteristics and principles of Pneumatic conveying equipment

2025-5-26

dense phase pneumatic conveyingis a kind of material conveying system which uses airflow as power to convey materials through pipeline system.,it is an ideal choice for customers to buy dense phase pneumatic conveying。

1、Brief introduction of dense phase pneumatic conveying

dense phase pneumatic conveyingIt uses the energy of airflow to transport powder materials along the airflow direction in a closed pipeline.,Centralized transportation,Easy maintenance,Reduce material loss,Various processes,Flexible layout,has been favored by more and more customers.。

dense phase pneumatic conveying

dense phase pneumatic conveying

2、Structural characteristics of dense phase pneumatic conveying

The dense phase pneumatic conveying has the following structure

  1. control system
  2. The control system is the "brain" of the dense phase pneumatic conveying system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  3. Bunker system
  4. The silo temporarily stores and releases materials. The silo is usually designed as a pyramid or conical structure to facilitate the storage and unloading of materials. The design of silo needs to consider the different problems of materials in the process of storage and unloading and the flow form of materials.

  5. control system
  6. The control system is the "brain" of the dense phase pneumatic conveying system, which is responsible for monitoring and controlling the whole system. Through the control equipment such as programmable controller, the parameters such as airflow speed, feed rate and system pressure can be accurately adjusted and controlled to ensure the stable operation of the system and meet the production requirements.

  7. Air source device
  8. The air source device is the power core of the dense phase pneumatic conveying system, which provides the airflow power needed for transportation. Common air source equipment includes roots blower, compressor, centrifugal blower and water ring vacuum pump. These devices can generate stable airflow and provide sufficient power for the transportation of materials.

  9. Conveying pipeline system
  10. The conveying pipeline is a channel for conveying materials after mixing with airflow. It is made of wear-resistant and corrosion-resistant materials to ensure that the materials will not be polluted or damaged during transportation. The diameter, shape and length of the pipeline will be designed according to the characteristics and delivery capacity of the transported materials. In addition, the pipeline system may also include some auxiliary fittings, such as valves, elbows, expansion joints, etc., for regulating air flow and pipeline connection.

dense phase pneumatic conveying

dense phase pneumatic conveying

3、Introduction of advantages of dense phase pneumatic conveying

dense phase pneumatic conveyings have the following advantages.

  1. The quality of convey materials is ensure.
  2. In the process of conveying, the dense phase pneumatic conveying can prevent the materials from getting wet, soiled or mixed with other impurities, thus ensuring the quality of the conveyed materials.

  3. Environmental protection and pollution-free
  4. Because the dense phase pneumatic conveying is carried out in a closed pipeline, the loss and pollution of materials during transportation can be effectively reduced. This not only improves the utilization rate of materials, but also reduces the production cost.

  5. High degree of automation
  6. The dense phase pneumatic conveying system is easy to realize automatic control.

  7. Strong flexibility
  8. The dense phase pneumatic conveying is carried out in a closed pipeline, which effectively prevents dust from flying and escaping. This fully enclosed transportation mode not only improves the working environment, reduces the risk of occupational diseases, but also reduces environmental pollution, and meets the requirements of modern enterprises for environmental protection.

  9. Efficient continuous transportation
  10. The dense phase pneumatic conveying can realize the continuous and efficient transportation of materials, which is not limited by the site and distance, and is especially suitable for long-distance and large-scale material transportation.

dense phase pneumatic conveying

dense phase pneumatic conveying

4、dense phase pneumatic conveying use

The purpose of dense phase pneumatic conveying is introduced as follows:

  1. Multi-point transportation
  2. The dense phase pneumatic conveying system can be flexibly configured to realize transportation from multiple centralized points to one centralized point, or from one centralized point to multiple centralized points, so as to meet the complex production layout requirements.

  3. Adapt to complex environment
  4. The dense phase pneumatic conveying system can adapt to various complex environments and layout requirements. Whether in high temperature, high humidity, corrosive or flammable and explosive environment, the normal operation of the system can be ensured by selecting suitable materials and taking corresponding safety measures. In addition, the dense phase pneumatic conveying pipes can be flexibly arranged according to the actual situation of the production site, which makes the configuration of factory equipment more reasonable.

  5. Adapt to complex environment
  6. The dense phase pneumatic conveying system can adapt to various complex environments and layout requirements. Whether in high temperature, high humidity, corrosive or flammable and explosive environment, the normal operation of the system can be ensured by selecting suitable materials and taking corresponding safety measures. In addition, the dense phase pneumatic conveying pipes can be flexibly arranged according to the actual situation of the production site, which makes the configuration of factory equipment more reasonable.

  7. Reduce pollution
  8. The dense phase pneumatic conveying system carries out material transportation in a fully enclosed state, which effectively reduces the environmental pollution caused by dust flying and material leakage.

  9. Environmental protection and cleaner production
  10. The dense phase pneumatic conveying process is carried out in a closed pipeline, which effectively prevents dust from flying and leaking, thus reducing environmental pollution and harm to employees' health. This is especially important for industries that need to maintain high cleanliness or dust-free environment.

dense phase pneumatic conveying

dense phase pneumatic conveying

5、Video analysis of dense phase pneumatic conveying

hyde powder provides customers with on-site high-definition video, fully demonstrates the advantages of on-site dense phase pneumatic conveyingt operation, and helps customers to deeply understand the product production process and production site, and gain favorable comments and recognition from customers.。

dense phase pneumatic conveying

As you can see from the live video.,hyde powder the product looks atmospheric.。

6、dense phase pneumatic conveying HD real shot

The following is the live video of dense phase pneumatic conveying designed and produced by hyde for users, from which we can see the In the conveying process, various technological operations can be carried out at the same time.、The conveying system is closed, which can prevent the materials from being affected with damp, soiled and mixed with other sundries in the conveying process, and ensure the conveying quality of the materials.、The materials are completely sealed during transportation.,No dust leakage, environmental protection and pollution-free, fully sealed and pollution-free transportation.、High conveying speed, good conveying quality and high conveying efficiency.,meet the needs of material transportation、Materials are transported in a closed pipeline.,Can reduce the pollution to the surrounding environment during transportation, and is fully sealed and pollution-free for transportation. of hydeproduction-manufacturing的dense phase pneumatic conveying.。

dense phase pneumatic conveying

As you can see from the live video.,Shandong Haide Fenti Engineering Co., Ltd. at work,Compressed air or other gases are passed through the air supply device to generate airflow, forming a certain airflow speed and pressure. Subsequently, the material is sent into the conveying pipeline through the feeding device, and under the action of the airflow, the material particles are suspended in the airflow or flow along the pipeline in groups. This gas-solid two-phase flow state enables materials to be transported to the target position along the pipeline. In the process of transportation, gas-solid separator (such as dust collector) is used to separate materials from air to ensure the quality of transported materials.。

dense phase pneumatic conveyingCommonly used inProcess assistance,Long-distance and multipoint transportation,Mixing and classification,cut down on energy consumption,Dust removal and essence and so on,widely used in logistics, plastic, heat-engine plant, building material, medicine and other fields。